Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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- Remove engine cover (arrows). – Remove noise insulation panel (arrows). – Remove front bumper. Refer to Body and Frame/Bumper/Service and Repair – Move lock carrier to service position. Refer to Body and Frame/Radiator Support/Service and Repair – Remove ribbed belt. Refer to Engine/Drive Belts, Mounts, Brackets and Accessories/Drive Belt/Serpentine Belt/Service and Repair See: Drive Belt/Service and Repair CAUTION: Mark the running direction of the belt with a crayon or marker before removing. Reinstalling a used belt in reversed running direction could damage the belt. – Unclip toothed belt guard on both sides and remove. – Turn crankshaft by hand to TDC. Marks -A- and -B- must align Check position of camshafts. Larger holes (arrow) of securing plates on camshaft sprockets must be on inside and must align If they are not in this position: Turn crankshaft one revolution further. – Remove sealing plug from left-side of cylinder block. Top Dead Center (TDC) mark on crankshaft must be visible or can be felt – Install 3242 crankshaft holder into opening. – Remove tensioner for ribbed belt. – Remove center and left belt guards. Notes: The toothed belt tensioner is oil-dampened. Compress it by slowly applying constant pressure. Use spring clamp from 2024A.

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NOTE: Removing – Remove turn signal. Refer to Turn Signals – Service and Repair – Procedures See: Turn Signals/Service and Repair Protect bumper using cloth backed tape in headlight area to prevent damage to paint. – Remove bolt (arrow) 6 Nm (53 in lb) – - – Remove two bolts (arrows) 6 Nm (53 in lb) Disconnect headlight harness connector. Disconnect headlight beam adjusting motor harness connector. 1998 Audi A4 Quattro Sedan L4-1.8L Turbo (AEB) – Pull headlight out from peg mount at side (approx. 15 mm), lift slightly and then lift out carefully toward front, rotating if necessary. Installing – - – Install in reverse order of removal. Always align headlights to adjacent body panels (gap clearances) before securing. Adjust headlights after assembly. See: Adjustments

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Toothed belt, removing and installing Special Tools and Equipment – - – - – - 3212 spanner wrench 3387 pin wrench T40011 pin T40026 locking pin T40028 socket T40030 camshaft adjuster gauge Removing ^ Lock carrier in service position, Refer to Body and Frame, Radiator Support, Service and Repair ^ Ribbed belt removed, Refer to Drive Belt, Service and Repair ^ Unscrew bolts (arrows) and remove ribbed belt tensioner. ^ Remove ribbed belt gear of vane pump (arrows) using 3212 spanner wrench as retainer. ^ ^ Remove 8 bolts -1-. Remove harmonic balancer -2- and thrust washer -3-. Note: ^ Thrust washer -3- is only installed on toothed belt gear with part number 06C 105 063 A. ^ No thrust washer must be installed for toothed belt gear with part number 06C 105 063 B.

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Speed nut (4x) Bolt (4x) Screws (2x) Decorative panel Armrest, lower part Bolt Expanding nut (4x) Door trim – Removing: – Remove lower part of armrest – 5 -. – Remove bolts – 3 – (2x) from door trim – 8 -. – Remove bolts – 6 – from door trim – 8 -. – Unclip decorative panel – 4 -. – Remove decorative panel – 4 – toward front. – Remove bolts – 2 – (4x) from door trim – 8 -. – Unclip door trim – 8 -. – Raise door trim – 8 – upward approx. 20 cm out from door shell. Disengage Bowden cable for interior door mechanism Disconnect electrical harness connectors – Installation: Installation is performed in the reverse order of removal. Note the following: – When installing, speed nuts – 1 – (4x) for expanding nuts – 7 – (4x) must be clipped in. – When installing, door trim must be pressed in the middle to door shell. Disengaging Bowden cable – Disconnect circlip – 3 -. – Pull Bowden cable – 1 – out of guide – 2 – and disengage. NOTE: When installing make sure that catch – 3 – faces upward. Harness connector at window regulator control module – Press catch – 2 – and disconnect harness connector – 3 – from control module in direction of arrow. – Disconnect harness connector to bass speaker

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Coolant pump Gasket 10 Nm (7 ft. lbs.) Removing: – Remove toothed belt, Refer to Engine; Service and Repair. Note: The vibration damper does not have to be unbolted or removed. Remove toothed belt tensioning roller. Remove coolant pump (9 Torx bolts). Installing – Install coolant pump (9 Torx bolts). – Install toothed belt tensioning roller. – Install toothed belt, Refer to Engine; Service and Repair. Tightening torques Coolant Pump 14 Nm (10 ft. lbs.) Toothed Belt Tensioning Roller 45 Nm (33 ft. lbs.)