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LINCOLN: 2008-2010 Town Car 2000-2005 Navigator 2007-2009 MKX MERCURY: 2008-2010 Grand Marquis, Mariner Hybrid, Mariner This article supersedes TSB 9-19-16 to update the Service Procedure. ISSUE Some vehicles may experience white flakes coming from the A/C vents when the blower motor is engaged. This may be caused by flux utilized in the manufacturing process of the evaporator core. ACTION Follow the Service Procedure steps to correct the condition. SERVICE PROCEDURE Hazard and Risk Warnings for White Flakes WARNING MAY CAUSE EYE AND RESPIRATORY TRACT IRRITATION. PROLONGED REPEATED EXPOSURE MAY CAUSE BONE DAMAGE (FLUOROSIS) AND HARM TO THE RESPIRATORY SYSTEM (BASED ON ANIMAL DATA). ^ Avoid inhaling dust. ^ Avoid contact with eyes. ^ Store away from acids. ^ Wash thoroughly after handling. ^ Avoid release to the environment. NOTE THE USE OF DUST PROOF GOGGLES, CHEMICAL RESISTANT GLOVES (PVC) AND DUST MASK IS RECOMMENDED. Using compressed air (maximum inlet pressure) 100 PSI (689 kPa), clean the A/C ducts through the registers and blow off the evaporator core through the blower motor opening. NOTE THE ENTIRE EVAPORATOR CORE SURFACE MUST BE DRY FOR BEST RESULTS. NOTE WHILE PERFORMING THIS PROCEDURE AND SELECTING DIFFERENT VENT MODES SUCH AS FLOOR / PANEL AND FLOOR / DEFROST, IT MAY BE NECESSARY TO TEMPORARILY START THE ENGINE TO ENABLE MODE DOOR MOVEMENT. Clean A/C Ducts: 1. Remove floor duct trim. 2. Using masking tape, connect one end of the vacuum cleaner hose to the floor duct on driver side. 3. Tape closed all the other floor duct openings. 4. Obtain about two feet (61 cm) of rubber vacuum line large enough to fit the end of a small shop air blowgun. Secure the hose to the end of the blowgun using a worm clamp. 5. Close all instrument panel registers. 6. Set temperature setting to full cold. 7. Place mode in floor / panel. 8. Turn on vacuum cleaner. 9. Working with one register at a time insert the vacuum line down each duct and blow shop air through each duct for 30 seconds. Be sure to close each register before moving on to the next register. 10. Change mode to floor I defrost.

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Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section 414-00. 2. Remove the parts in the order indicated in the following illustration and table. Item Part Number 1 14A464 2 14489 3 9F715 4 N806549-S 5 9J558 3. To install, reverse the removal procedure. Item 3: IMRC Actuator Rods Installation Note 1. New plastic actuator rod retainers must be installed any time the IMRC rods are disconnected. Item 5: IMRC Actuator Installation Note 1. Before installing the IMRC actuator, be sure to rotate the driver motor plate until the levers make contact with the set screws, then rotate the motor until the motor bracket bolt holes are aligned with the holes in the lower intake manifold. Description Camshaft position (CMP) sensor electrical connector (part of 12B637) Intake manifold runner control (IMRC) actuator electrical connector (part of 12B637) IMRC actuator rods (2 req’d) (part of 9J559) Installation Note IMRC actuator-to-intake manifold bolts (3 req’d) IMRC actuator Installation Note

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Some 2000-2009 Focus vehicles may exhibit an excessive engine vibration at idle, most noticeable when the transmission is engaged in reverse. This condition may be caused by small stones, road debris, ice or snow packed / lodged in the rear engine roll restrictor. ACTION: Inspect the rear engine roll restrictor for debris and install service shield if necessary. SERVICE PROCEDURE 1. 2. 3. 4. 5. Inspect the rear engine roll restrictor for debris. Remove any debris from rear engine roll restrictor. Remove the cross member-to-roll restrictor attachment bolt. Install service shield. (Figure 1) Install roll restrictor attachment bolt and torque to 35 lb-ft (47 N-m).

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NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section 412-00. 1. Drain the radiator. For additional information, refer to Section 303-03A. 2. Remove the instrument panel. For additional information, refer to Section 501-12. 3. Disconnect the heater core hose couplings. For additional information, refer to Section 412-00. 4. Remove the A/C plenum demister adapter. 1. Remove the screw. 2. Remove the A/C plenum demister adapter. 5. Remove the screws and position aside the relay bracket. 6. Disconnect the vacuum line. 7. Remove the plenum chamber top. 1. Remove the 15 screws. 2. Remove the plenum chamber top. 8. Remove the blend door assembly from the case. 9. Remove the heater core. 10. To install, reverse the removal procedure. Lubricate the coolant hoses with coolant hose lubricant or plain water only, if needed.

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CAUTION: The maximum amount by which the engine management system will adjust the camshaft timing (VCT control unit) is limited to 2 degrees. As a result of this an extremely high degree of accuracy is required for any work which affects the valve timing. NOTE: Steps which only apply to certain model variants and therefore do not apply to all vehicles are clearly marked. NOTE: The positions of the engine mountings and engine support insulators are described looking from the transaxle towards the engine. 1. Disconnect the battery ground cable. For additional information, refer to Section 414-01. 2. Loosen the front right-hand wheel nuts. 3. Raise and support the vehicle. For additional information, refer to Section 100-02. 4. Remove the front right-hand wheel. 5. Lower the vehicle. 6. Remove the air cleaner resonator and air cleaner outlet pipe. 1. Disconnect the mass air flow (MAF) sensor electrical connector. 2. Disconnect the intake air temperature (IAT) electrical sensor. 3. Remove the one bolt and two nuts. 4. Release the retaining clips. 7. Disconnect the speed control cable. 1. Disconnect the cable from throttle valve. 2. Gently move the cable up and down and pull it out of the retaining bushing. 3. Press the retaining bushing out of the bracket. 8. Disconnect the throttle cable. 1. Remove the plastic clip. 2. Unhook the cable. 9. Remove the timing belt. For additional information, refer to Timing belt in this section. 10. Remove the camshaft pulleys. 1. Remove the blanking plug from the exhaust camshaft pulley. 2. Remove the exhaust camshaft pulley. 3. NOTE: Hold the camshaft by the hexagon with an open-ended wrench to stop it from turning. Remove the intake camshaft timing belt pulley. 11. Remove the bolts from the variable camshaft timing (VCT) oil feed flange. 12. NOTE: Working evenly in several stages, unscrew each bolt two turns at a time. NOTE: Loosen the bearing caps in the indicated sequence. Loosen the camshaft bearing caps. 13. NOTE: Loosening sequence. Remove the camshafts. 1. Remove the camshaft bearing caps. Remove the camshaft seals. 3. Remove the intake camshaft. 4. Remove the exhaust camshaft with the oil feed flange. Installation 1. NOTE: Use a thumb to press the locating pins of the gasket into the holes. Press a new gasket into the oil feed flange. 2. Prepare the exhaust camshaft for installation. 1. Insert the oil feed ring into the oil feed flange. 2. Slide both components together onto the exhaust camshaft.