1998–02 Honda Passport With A/T ATF Leaks From the Accumulator Cover

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Filed Under (Honda) by admin on 12-01-2011

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SYMPTOM ATF leaks from the right side of the transmission. PROBABLE CAUSE The accumulator cover is cracked. CORRECTIVE ACTION Replace the accumulator cover. REPAIR PROCEDURE 1. Raise the vehicle on a hoist. 2. 2002 only: Loosen the bracket that secures the ATF cooler return line, and disconnect the line from the transmission. 3. Clean the accumulator housing. 4. Using the accumulator cover installation tool and a Phillips screwdriver to hold the tool, tap on the accumulator cover to unseat the cover from the snap ring. 5. Remove the snap ring from the accumulator housing. SNAP RING 6. Screw the accumulator cover removal tool clockwise into the accumulator cover. ACCUMULATOR COVER REMOVAL TOOL 7. Using a 22 mm wrench, continue turning the tool clockwise until the accumulator cover turns in the housing. 8. Position a drain pan under the transmission. 9. Using the 22 mm wrench as a lever and the transmission case as the fulcrum, pry the accumulator cover out of the housing. NOTE: For maximum leverage, do not fully seat the 22 mm wrench against the removal tool. Line up the end of the wrench with the center of the tool. 10. Clean the accumulator housing. 11. Lubricate the accumulator housing and the accumulator cover with clean ATF. NOTE: The accumulator cover is rubber coated and does not require an O-ring or sealant. 12. Install the new cover using the accumulator cover installation tool.

2006 Honda Civic Rear ABS Wheel Speed Sensor and O-Ring Inspection

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Filed Under (Honda) by admin on 10-01-2011

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During assembly, some wheel speed sensors may have been improperly installed and do not seal the hub assembly. Water may enter the hub assembly and damage the wheel bearing. In areas where road salt is used, the wheel bearings may corrode, which may cause the wheel to separate and fall off, increasing the risk of a crash. CORRECTIVE ACTION Inspect both rear ABS wheel speed sensors and their O-rings. If an ABS wheel speed sensor or O-ring is damaged, replace the damaged part and the hub bearing unit on that wheel. REPAIR PROCEDURE 1. 2. 3. 4. Raise the vehicle on a lift. Remove the rear wheels. Remove both rear ABS wheel speed sensors. Inspect the rear ABS wheel speed sensors and their O-rings. • If a rear ABS wheel speed sensor O-ring is damaged (cut, torn, pinched, or flattened), replace the O-ring and the corresponding rear hub bearing unit, then go to step 5. DAMAGED O-RINGS: O-ring is pinched. • If the rear ABS wheel speed sensor tip has any physical damage, remove the original sensor assembly, replace the corresponding rear hub bearing unit(s), and connect the new sensor’s wire harness. Then go to step 5. – Refer to page 18-34 (with disc brakes) or 18-36 (with drum brakes) of the 2006–07 Civic Service Manual, or – Online, enter keyword HUB, then select Rear Knuckle/Hub Bearing Unit Replacement from the list. O-ring is rolled out of the groove and flattened. -Refer to page 18-34 (with disc brakes) or 18-36 (with drum brakes) of the 2006–07 Civic Service Manual, or – Online, enter keyword HUB, then select Rear Knuckle/Hub Bearing Unit Replacement from the list. • If the rear ABS wheel speed sensors and their O-rings are OK, go to step 5. 5. Lubricate the ABS wheel speed sensor O-ring and the sensor hole in the knuckle with multi-purpose grease.

Honda Accord, Civic, and Element Ignition Switch Key Interlock INSPECTION PROCEDURE

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Filed Under (Honda) by admin on 10-01-2011

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INSPECTION PROCEDURE 1. Remove the steering column covers. Refer to section 17 of the appropriate service manual. 2. On the lower side of the ignition switch, look at the interlock cylinder cover: • If the cover is square, the ignition switch was already replaced with an updated part, and a key interlock repair kit is not needed. Go to step 3. • If the cover is round, go to REPAIR PROCEDURE. REPAIR NOT NEEDED REPAIR IS NEEDED 3. Reinstall the steering column covers. 4. Center-punch a completion mark above the seventh character of the engine compartment VIN. REPAIR PROCEDURE 1. Remove and discard the plastic cover from the ignition switch key interlock solenoid. 2. Note the position of the interlock solenoid plunger; you’ll need to install it the same way. 3. Remove the screw from the solenoid, but keep the solenoid attached to its electrical connector. Discard the screw. NOTE: • Be careful not to lose the solenoid plunger; it slides out easily. • Keep the plunger free of dirt and grease while it’s removed from the solenoid. 4. Note the position of the interlock lever spring; you’ll need to install the new spring the same way. 5. Attach the slide hammer to the interlock lever pin, and tighten the slide hammer clamping bolt. Then use the slide hammer to remove the pin. Discard the pin, the lever, and the spring.

2002 Honda ODYSSEY Front Bumper Removal/ Installation

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Filed Under (Honda) by admin on 10-01-2011

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NOTE: Have an assistant help you when removing the front bumper. Take care not to scratch the front bumper and body. Put on gloves to protect your hands. 1. Remove the front bulkhead cover. 2. Remove the front bumper (A): -1 Remove the bolts (B) and clips (C) securing the front bumper, inner fender (D) and splash shield (E). -2 Remove the screws (F), then pull both side wheel arch portions of the bumper outward to detach them from the side clips (G). -3 With the help of an assistant, pull the front bumper forward to release the hooks (H) from both corner upper beams (I), then remove the front bumper. 3. Remove the bolts (A, B), then remove the front bumper beam (C) and both corner upper beams (D). If necessary, remove the absorber (E). 4. Install the front bumper in the reverse order of removal, and note these items: Make sure the front bumper engages the side clips, and the hooks (of the center and corner upper beams) on each side securely. Replace any damaged clips. Push the clips into place securely.

2000 Honda Accord Hard Start After Hot Soak

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Filed Under (Honda) by admin on 10-01-2011

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SYMPTOM Excessive cranking is needed to start the engine after the car is driven and then parked (with the engine off) for about 15 to 20 minutes. The engine stalls a few times before it begins to run smoothly, and the MIL may come on with a misfire DTC stored in the PCM. PROBABLE CAUSE In certain areas where the climate is very cold during the winter season, oil companies sell fuel that is specially formulated for improved cold weather driveability. If the weather is unseasonably warm in these areas during the winter season, the lower boiling point of this fuel causes the fuel in the lines to vaporize, resulting in a hard start or a misfire at start-up. NOTE: This condition occurs primarily in New York, Pennsylvania, Ohio, Indiana, Illinois, Minnesota, and Colorado. If you are not located in the states listed above, contact your DSM before doing any of the following repairs. Otherwise, your claim may be debited. CORRECTIVE ACTION Replace the fuel pressure regulator and the PCM. REPAIR PROCEDURE 1. Download the immobilizer information from the PCM in the car with the PGM Tester. Refer to S/B 00-049, Immobilizer System (Type 2). 2. Write down the customer’s radio station presets. 3. Disconnect the negative cable from the battery. 4. Remove the fuel fill cap. 5. Place a shop towel over the fuel pulsation damper, then slowly turn the damper counterclockwise to loosen it and relieve fuel pressure. 6. Tighten the fuel pulsation damper, and torque it to 22 N.m (16 lb-ft). 7. Disconnect the vacuum hose and the fuel return hose from the fuel pressure regulator. FUEL PRESSURE REGULATOR