1991 Subaru Legacy Sedan Manual Transmission/ Transaxle: Service and Repair Removal

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Filed Under (Subaru) by admin on 27-08-2010

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1. 2. 3. 4. 5. Open front hood and support with a stay. Disconnect battery cables from battery. Remove air intake duct. Remove clutch cable, return spring and hill-holder cable. Disconnect the following: – - – - Oxygen Sensor connector Crank Angle Sensor connector Cam Angle Sensor connector Knock Sensor connector – - Transmission Harness connectors Transmission Ground Terminal 6. Disconnect start connector and terminal and remove the starter assembly. 7. Remove pitching stopper rod. 8. Remove connector holder bracket.9. Set the engine support assembly (927670000). 10. Remove engine to transmission mounting nut and bolt on the upper side. 11. Raise and support car then disconnect the front exhaust pipe from the engine. Note: Remove all nuts except one. This nut is used to temporarily hold the exhaust pipe. 12. 13. 14. 15. 16. 17. 18. Disconnect the front to rear exhaust pipe connection. Disconnect front exhaust pipe at transmission and hanger locations. Remove the nut which was used to temporarily hold the exhaust pipe in step 11 and disconnect the front exhaust pipe. Disconnect rear exhaust pipe from muffler. Remove front cover of rear differential mount. Remove the four bolts which hold the propeller shaft to rear differential. Remove the two bolts which hold the center bearing to the car body.

2003 Subaru Outback Drive Belt V-belt REMOVAL

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Filed Under (Subaru) by admin on 23-08-2010

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V-belt REMOVAL 1. Fit the tool to the belt tensioner mounting bolt. 2. Turn the tool clockwise, and loosen the V-belt to remove. 3. Remove the V-belt cover. INSTALLATION 1. Install in the reverse order of removal. INSPECTION 1. Replace belts, if cracks, fraying or wear is found. 2. Check that the V-belt automatic tensioner indicator (A) is within the range (D).

1998 Subaru Legacy Outback Limited Water Pump: Service and Repair

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Filed Under (Subaru) by admin on 16-08-2010

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1) Open engine hood. 2) Disconnect ground cable from the battery. 3) Drain engine coolant completely. 4) Disconnect radiator outlet hose from engine coolant pump. 5) Remove radiator fan motor assembly. 6) Remove V-belt(s). 7) Remove timing belt. 8) Remove belt tension adjuster. 9) Remove camshaft position sensor. 10) Remove left side camshaft pulley by using ST. ST 499207100 CAMSHAFT SPROCKET WRENCH 11) Remove left side rear timing belt cover. 12) Remove tensioner bracket. 13) Disconnect heater hose from engine coolant pump. 14) Remove engine coolant pump. B: INSPECTION 1) Check engine coolant pump bearing for smooth rotation. 2) Check engine coolant pump pulley for abnormalities. 3) Using a dial gauge, measure impeller runout in thrust direction while rotating the pulley. “Thrust” runout limit: 0.5 mm (0.020 inch) 4) Check clearance between impeller and pump case. Clearance between impeller and pump case: Standard: 0.5 – 0.7 mm (0.020 – 0.028 inch)

2009 Subaru Outback A/C Filter REPLACEMENT

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Filed Under (Subaru) by admin on 24-07-2010

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1. Remove the instrument panel side cover. 2. Remove the clip and the damper (string). 3. Remove the upper storage box. 4. Remove the screws, and then remove the cover. 5. Remove the A/C filter. 6. Install in the reverse order of removal. Vehicle Level Maintenance Filters Cabin Air Filter Service and Repair 2009 Subaru Outback F4-2.5L

2007 Subaru Forester Spark Plug Removal and Installation

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Filed Under (Subaru) by admin on 24-07-2010

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REMOVAL CAUTION: All spark plugs installed on an engine, must be of the same heat range. Spark plug CHAMPION: RC10YC4 NGK: BKR5E-11 (Alternate) NGK: BKR6E-11 (Alternate) RH SIDE 1. Disconnect the ground cable from battery. 2. Remove the resonator chamber. 3. Remove the spark plug cords by pulling boot, not the cord itself. 4. Remove the spark plugs with spark plug sockets. LH SIDE 1. Disconnect the around cable from battery. 2. Remove the two bolts which hold washer tank, and then disconnect the washer motor connector. 3. Disconnect the rear window glass washer hose from washer motor, then plug connection with a suitable cap. 4. Hang the washer tank away from working area. 5. Remove the spark plugs cord by pulling boot, not the cord itself. 6. Remove the spark plugs with spark plug sockets. INSTALLATION RH SIDE 1. Install in the reverse order of removal. Tightening torque (Spark plug): 21 No.m (2.1 kegs.m, 15.2 ft.lb) CAUTION: The above torque should be only applied to new spark plugs without oil on their threads. In case their threads are lubricated, the torque should be reduced by approx. 1/3 of the specified torque in order to avoid over-stressing. LH SIDE 1. Install in the reverse order of removal. Tightening torque (Spark plug): 21 No.m (2.1 kegs.m, 15.2 ft.lb) CAUTION: The above torque should be only applied to new spark plugs without oil on their threads. In case their threads are lubricated, the torque should be reduced by approx. 1/3 of the specified torque in order to avoid over-stressing.