Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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Some 2009 – 2010 model year Corolla vehicles may exhibit premature pad wear. Use the following replacement pads to address this condition. Repair Procedure 1. Remove the front wheel. 2. Inspect the front pads for any irregular wear by loosening the two bolts on the brake caliper assembly. 3. Remove the brake caliper assembly and support it to prevent damage to the ?exible line. 4. Inspect the front pads for wear. If the pads are worn excessively, then replace the pads with the new part number. 5. Add disc brake caliper grease to both sides of the pad support clips and the anti-squeal shims. Figure 3. Figure 4. 2 1 1 No. 1 Disc Brake Pad Support Plate 2 No. 2 Disc Brake Pad Support Plate : 1 1 Add Grease Here (Pad Support Clips) NOTE Install the new anti-squeal shims and the pad wear indicators to the brake pads in the correct position to ensure quiet operation. Figure 5. : 1 1 Add Grease to These Surfaces 6. Install the pads into the brake caliper support assembly. 7. Install the brake caliper and tighten the caliper bolts. Torque: 34 N*m (347 kgf*cm, 25 ft*lbf) 8. Install the wheel and tighten the wheel nuts. Torque: 103 N*m (1050 kgf*cm, 76 ft*lbf) 9. Road test the vehicle to con?rm that there are no further issues with the brake system.

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Some customers of 2WD 2005 – 2007 model year Sequoia and 2005 – 2006 model year Tundra vehicles may complain about a clunk, thunk, or pop noise from the vehicle that is commonly heard when stopping, accelerating from a stop, or turning at low speeds. The source of the noise has been identi?ed as the joint between the rear transmission mount and the frame crossmember. The transmission mount has been redesigned to prevent this. Use the following repair procedure to address customer concerns. Repair Procedure 1. Place the vehicle on a lift and install ChassisEAR™ (or equivalent) on the following components to help isolate the source of the noise (see Figure 1): • On frame crossmember No. 3. • On rear transmission mount above rubber section of mount or on transmission extension housing assembly. Figure 1. 2. Test drive the vehicle and duplicate the noise. 3. With ChassisEAR™ installed, the noise should be very loud from the frame crossmember No. 3 pickup location and NOT heard on the rear transmission mount above the rubber section of the mount. Is the noise loudest when ChassisEAR™ has frame crossmember No. 3 selected? • YES — Go to step 4. • NO — This TSB does NOT apply. Continue using ChassisEAR™ to identify the source of the noise and diagnose per the Repair Manual. 4. Replace the rear transmission mount, frame crossmember No. 3, and 4 bolts retaining the transmission mount to frame crossmember No. 3. A. Place the vehicle on a lift. HINT Use a transmission jack and underhoist stand to lift and support the transmission assembly during the next 5 steps. B. Remove the 4 bolts retaining the transmission to the rear transmission mount. C. Remove the 4 bolts retaining the frame crossmember No. 3 to the frame assembly and remove the frame crossmember No. 3 assembly with rear transmission mount from the vehicle. NOTE Do NOT torque any of the bolts in steps D through F until ALL the bolts in steps D through F have been started. D. Install the NEW rear transmission mount (insulator, engine mounting rear) to the transmission extension housing using the 4 bolts. Torque: 65 N*m (660 kgf*cm, 48 ft*lbf) E. Install the NEW rear transmission mount (insulator, engine mounting rear) to the NEW frame crossmember No. 3 using the 4 NEW bolts. Torque: 30 N*m (300 kgf*cm, 22.1 ft*lbf) NOTE The torque value for these 4 bolts has been increased. Figure 5. 1 Engine Mounting Rear Insulator (P/N 12371-0F080) 2 Frame Crossmember No. 3 3 Bolt w/Washer (P/N 90119-08895) 4 Front of Vehicle

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Some customers may experience a crank and “No start” condition accompanied by immobiliser DTC B2799 and/or B2780, B2784, B2796, B2797, B279A. A production change has been made to the Transponder key ECU. Use the following repair procedure to address these customer concerns. Repair Procedure 1. Verify that the vehicle will crank but not start. 2. Perform Health check and look for any immobiliser system DTCs. 3. If there are any immobiliser DTC’s present, test the vehicle using all keys. If the condition is present with all the keys, proceed to step 4. If the problem is isolated to a single key, refer to the repair manual diagnostic chart for the speci?c DTC. 4. Replace transponder key ECU. • 2007 / 2008 Tundra: Vehicle Interior – Theft Deterrent / Keyless Entry – Engine Immobiliser – Transponder Key ECU: “Removal” A. Location of the Transponder Key ECU Assembly is on the Air Conditioning Unit between bulkhead on the left. B. Back side of Air Conditioning Unit, where the Transponder Key ECU Assembly is mounted. C. Remove the Transponder Key ECU Assembly from the Air Conditioning Unit, by sliding the lower half out and moving downwards to release the top. 5. Install new Transponder Key ECU. • 2007 / 2008 Tundra: Vehicle Interior – Theft Deterrent / Keyless Entry – Engine Immobiliser – Transponder Key ECU: “Installation” 6. Connect TIS Techstream and clear all stored DTCs. 7. Verify Proper Operation of Immobilizer System.

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Some customers may experience a squeak noise due to contact between the seat track locating pin(s) and the ?oor pan location hole(s). The following procedure describes the repair method to correct this condition. 1. Disconnect the negative (–) battery terminal. 2. Remove the plastic front seat track covers, use a Plastic Pry Tool to disengage the claws and carefully remove the plastic seat track covers. NOTE Refer to the appropriate Toyota Repair Manual for each model for detailed instructions on how to remove the plastic seat track covers. 4. Remove the LH front seat assembly. A. Move the seatback to the full upright position. B. Remove the four (4) seat track securing bolts. C. Disconnect the electrical connectors and remove the complete seat assembly. 5. Remove the seat track locating pins. A. With the seat removed from the vehicle, tilt the seat assembly backward to gain access to the seat track locating pins. B. Use a power cut-off tool to cut off the two (2) locating pins leaving 2 mm (0.1 in.) or less of each pin. NOTE • Do NOT permit the power cut-off tool to contact the seat track. ONLY cut off the shaft of the pin (near the base of the seat track). • The seat track locating pins’ function is to ease installation during manufacturing and does NOT provide any other function. Figure 5.. 6. Clean and paint bare metal surfaces. A. Remove any metal shavings from the seat track/seat assembly. B. Clean the bare metal surface of the remainder of the seat track locating pin with wax, grease, and silicone remover. C. To prevent corrosion, coat any bare metal surfaces still attached to the seat track with a brush-on type paint. 7. Install LH front seat assembly. A. Place the seat on the cabin ?oor. B. Reconnect all electrical connectors under the seat. C. Install all four (4) seat track retaining bolts (?ngertight). D. Tighten the two (2) front seat track attaching bolts. NOTE The bolt torque speci?cation varies by model. Please refer to the Repair Manual for the correct bolt torque for the model you are working on. E. Tighten the two (2) rear seat track attaching bolts. NOTE The bolt torque speci?cation varies by model. Please refer to the Repair Manual for the correct bolt torque for the model you are working on. F. Reinstall all plastic seat track covers. 8. Repeat steps 1 – 6 for the RH seat assembly. 9. Reconnect the negative (–) battery terminal. 10. Test power seat operation and seat heater (if equipped) for proper operation. 11. Initialize front passenger occupant classi?cation system and re-initialize any other power systems. Refer to the applicable model and model year repair manual initialization procedures. 12. Inspect SRS warning light operation. 13. Test drive vehicle and con?rm that the seat squeak has been eliminated.

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Some Highlander, Matrix, and RAV4 vehicles may intermittently exhibit a “no crank” condition. The engine can usually be started after moving the shift lever to the Neutral position or by cycling the shift lever in and out of the Park position. A revised neutral start switch assembly is available to address this condition. Repair Procedure 1. Replace the neutral start switch assembly. Refer to the Technical Information System (TIS), applicable model and model year Repair Manual: 2008 Highlander: • Drivetrain – Automatic Transmission/Transaxle – “U151E Automatic Transaxle: Park/Neutral Position Switch: Removal / Adjustment / Installation” • Drivetrain – Automatic Transmission/Transaxle – “U151F Automatic Transaxle: Park/Neutral Position Switch: Removal / Adjustment / Installation” 2009 Highlander: • Drivetrain – Automatic Transmission/Transaxle – “U151E Automatic Transaxle: Park/Neutral Position Switch: Removal / Adjustment / Installation” • Drivetrain – Automatic Transmission/Transaxle – “U151F Automatic Transaxle: Park/Neutral Position Switch: Removal / Adjustment / Installation” 2009 Matrix: • Drivetrain – Automatic Transmission/Transaxle – “U140F Automatic Transmission/Transaxle: Park/Neutral Position Switch: Removal / Adjustment / Installation” 2010 Matrix: • Drivetrain – Automatic Transmission/Transaxle – “U140F Automatic Transmission/Transaxle: Park/Neutral Position Switch: Removal / Adjustment / Installation”