Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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The power sun roof operates at all times when the ignition is in the on position. Power sun roof will operate after the ignition is turned off until driver’s door is opened. Power sun roof can also be closed by inserting key in door lock and holding in the locked position. If power system fails, sun roof can be operated manually by removing control panel and rotating crank. ADJUSTMENTS Adjustment information for EuroVan is not available. PARALLEL ALIGNMENT Corrado SLC, Golf, GTI, Jetta & Passat 1) Obtain radio code. Disconnect negative battery cable. Using Headliner Trim Remover (3195), disengage headliner trim frame from guide rails and push toward rear as far as possible. See Fig. 5 2) Pry off interior light. Remove sun roof cable drive cover. Remove cable drive mounting screws. Lower pinion drive until drive pinion no longer meshes with cables. 3) Move rear guides with cables to rear. Ensure pivots position is correct. See Fig. 1. Engage locking levers into guide rails. Drive cable should be in the closed position.

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Evaporator Temperature Switch Although compressor clutch does not normally cycle on and off, an evaporator temperature switch turns off the compressor clutch if evaporator temperature decreases to 32øF (0øC). This prevents evaporator icing. See Fig. 6. A/C Pressure Switch A/C pressure switch is a triple-pressure switch, which monitors high side pressure. See Fig. 1. If pressure decreases to less than 17.4 psi (1.2 kg/cmý), A/C pressure switch interrupts power to compressor clutch (low-pressure cutout). Switch closes when pressure increases to more than 34.8 psi (2.4 kg/cmý). If pressure increases to more than 464 psi (32.6 kg/cmý), A/C pressure switch interrupts power to compressor clutch (high-

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AFTER RUN THERMO SW 3 (E 9) ALTERNATOR 1 (B 3) BACK-UP LT SW 2 (A 6) BATTERY 1 (A 2) CAT ELAPSED MILE COUNTER 5 (B 17) CENTRAL LOCK SW 6 (D 22) CIG LIGHTER 3 (B 10) COLNT FAN AFTER RUN RLY 3 (E COLNT LOW LEVEL CTRL UNIT 4 (C 12) DIR SW 4 (A 15) DISTRIBUTOR 1 (C 2) DOOR SWS 3 (A 8-9) EMERGENCY FLASHER SW 4 (A 14-15) FRESH AIR FAN SW (W/ A/C) 2 (E 7) FRESH AIR FAN SW (W/O A/C) 2 (D 7) FUEL GAUGE SENDER 6 (B 23) FUEL PUMP 6 (C 23) FUEL PUMP RELAY 2 (C 5) FUSE/RELAY PANEL 2, 3, 4 (B-D 4-15) GEAR SELECT SW 2 (A 6) HORN RELAY 3 (C IGN CONTROL UNIT 1 (B 1) IGNITION COIL 1 (B 2) IGNITION SW 2 (A 4) INSTRUMENT CLUSTER 5 (A-D 19) INTERIOR LIGHTS 3 (A 9-10) INTERIOR LT CTRL UNIT 3 (C 9) LIGHT SW 4 (A 12-13) LOAD REDUCTION RELAY 2 (C 7) LOW COOLANT SW 4 (D 12) OXS CONTROL UNIT 1 (D-E 3) POWER ANTENNA 6 (E 21) POWER MIRRORS 6 (C-D 20-21) POWER SUNROOF 6 (D-E 20-21) POWER WINDOWS 6 (A-B 20-23) REAR WASHER MOTOR

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1) Obtain radio code. Remove negative battery cable. Remove instrument cluster trim. Remove instrument cluster trim cover. For tachometer and combination gauge, carefully pull gauge from housing and connector. Remove speedometer mounting screws and carefully pull speedometer from housing. 2) To install, reverse removal procedure. Carefully guide plugs on rear of instruments into connector on printed circuit board. Removal & Installation (Passat) 1) Obtain radio code. Remove negative battery cable. Remove instrument cluster trim. Remove instrument cluster trim cover. 2) For tachometer and combination gauge, carefully pull gauge from housing and connector. For mechanical speedometer, remove mounting screws and carefully pull speedometer from housing. 3) To install, reverse removal procedure. Carefully guide plugs on rear of instruments into connector on printed circuit board.

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ADJUSTMENTS VALVE CLEARANCE Engine is equipped with hydraulic lifters. Adjustment is not necessary. REMOVAL & INSTALLATION FUEL PRESSURE RELEASE Remove fuel pump relay (lower right relay located in fuse/relay panel). start engine and let idle until it stalls. Crank engine for an additional 5 seconds. Reinstall fuel pump relay. ENGINE NOTE: Engine is removed with transaxle attached. Removal 1. Obtain radio code. Turn ignition off and wait 20 seconds. Disconnect negative battery cable. Remove air cleaner assembly. Install 8-mm bolt in belt tensioner hole and remove service belt. See Fig. 2 . 2. On manual transmission models, disconnect clutch slave cylinder. On all models, remove power steering pump and attach to body. DO NOT disconnect power steering hoses. Remove radiator, front lock support and front bumper. Drain cooling system. Disconnect cooling fan and thermoswitch.