Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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Note: There are two different fuel filter systems. In system 1, the fuel filter is located on the engine, under the engine cover. In system 2, the fuel filter is located to the left in the engine compartment, on the strut tower. Special tools, testers and auxiliary items required Suction pump VAS 5226 Remove engine cover Removing: Upper engine cover, removing and installing . Remove plug – arrow – from fuel filter housing water drain connector. Extract diesel fuel via water drain connection located on the side of the fuel filter housing – arrow – using V.A.G 1390 and V.A.G 1390/1 . Seal off oil plug again and tighten to 3 Nm. Remove line connectors for fuel lines Remove screws – arrows – along with connection lines to fuel filter housing Removing fuel filter cover: Remove screws – arrow – for fuel filter housing and remove cover Remove fuel filters – 3 – from cover – 1 – Note: Observe waste disposal regulations! Installing: Install new fuel filters – 3 – and replace seal – 2 – Install fuel filter cover – 1 – . Tighten screws – arrows – for fuel filter cover (8 Nm) Install line connectors for fuel lines. Note: Replace sealing ring between fuel filter covers and line unions for fuel hoses. Tighten bolts – arrows – to 8 Nm. Fuel system, bleeding In order to ensure engine starts immediately after changing fuel filter, fuel system must be bled with diagnostic tester. Connect diagnostic tester Switch ignition on. Select “Guided Functions” . Perform vehicle identification. Diagnostic testing unit, connecting .

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Note: The following points are essential to ensure correct selector adjustment: Operating and transfer elements of selector mechanism must be in proper condition. Selector mechanism must move freely. The transmission, clutch and clutch mechanism must also be in proper condition. Transmission in neutral position. Carefully pry cover off from center console. Vehicles up to October 00 Remove shift knob with cover. Vehicles as of November 00 Break clamp – arrow – and pull shift knob off with cover. Continued for all vehicles The selector housing cover must be unbolted – arrows – . Measure distance between body and selector mechanism. The distance – a – must be 43 mm. If this is not the case, adjust distance – a – as follows: Loosen bolt – arrow – for push rod. The connection of push rod to selector mechanism must move freely. Set to dimension – a – by moving selector mechanism. Tighten bolt – arrow – for push rod to torque specification .

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Special tools, testers and auxiliary items required Jointed wrench 3185 Socket T10058 Torque wrench V.A.G 1331 Hand drill with plastic brush Protective goggles Flat scraper Silicone sealing compound D 176 404 A2 Locking fluid D 000 600 A2 Removing Remove center and right sound insulation Engines with oil pan protection Body Exterior – Repair Group 50. Remove bolts – 2 – and take sleeves – 3 – off front and rear parts of oil pan protection. Press spreader pin out upward and remove spreader rivets – 4 – . Remove oil pan protection – 1 – . Engines with LongLife Service Pull 3-pin connector off Oil level thermal sensor -G266-. Continuation for all engines Drain engine oil. Note: Observe disposal regulations! Remove oil pan bolts. Note: Loosen oil pan bolts with jointed wrench 3185 and remove with socket T10058. Remove oil pan. Loosen pan with light blows of a rubber headed hammer if necessary. Remove sealant residue on cylinder block with a flat scraper.

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1 – Lower A panel trim Removing and installing Removing and installing (Convertible) 68 2 – Release lever General body repairs, interior – Repair Group 70 General body repairs, interior – Repair Group Removing: Pull release lever approx. 2 cm. Insert a small screwdriver in gap between release lever and clip –. Release release lever again and unclip clip from release lever (clip drops behind the trim). Installing: Engage clip — completely in the release lever. Then press the release lever into the mounting in the bearing bracket. Check function before closing hood. 3 – Clip

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Slide plenum chamber center cover -1- forward out of its locking device and remove of dash panel -arrow-. Remove screws -1- (Qty. 3). Lift left-hand plenum chamber cover -1- in center of instrument panel -arrow A-, this action unclips panel (front and rear edges are clipped). Pull cover -1- toward center of instrument panel and out of retainers in A-pillar -arrow B- . Disconnect electrical connector for speakers. Lift right-hand plenum chamber cover -1- in center of instrument panel -arrow A-, this action unclips panel (front and rear edges are clipped). Pull cover -1- toward center of instrument panel and out of retainers in A-pillar -arrow B- . Disconnect electrical connector for speakers. Remove securing screws from right-hand sealing part -1- or left-hand sealing part -2- and take sealing part off plenum chamber upward. Installing Install in reverse order of removal.