Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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CAUTION: Excessive boost pressure can damage your engine. NOTE: First check all turbo related hoses and connections for good condition. Replace if needed. 1. Connect pressure gauge Volvo tool #5230 (or equivalent) between line to boost pressure gauge and intake manifold connection. 2. Run gauge into passenger compartment. 3. Start engine and run until it reaches operating temperature. 4. Drive vehicle in 3rd gear (2nd for A/T) at approx 1500 RPM. 5. Press accelerator pedal to the floor (but do not engage kick-down). 6. Apply brakes at approx. 3000 RPM while still holding the accelerator pedal in the full load position. Do not apply brakes for more than five seconds. Read boost pressure on gauge. Reading: 50 ±4 kPa (7.1 ±0.6 psi) If boost pressure is correct, turbo system operates correctly. Disconnect all testing equipment and reinstall hose. If boost pressure is incorrect, adjust wastegate valve (refer to ADJUSTMENT PROCEDURES ) and retest. 7. If valve adjustment does not fix the problem, check the following:

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No. 1/1 2/1 2/2 2/4 2/5 2/6 2/7 2/11 2/15 2/16 2/17 2/20 2/22 2/23 2/28 2/30 2/32 2/35 2/44 2/46 2/53 2/61 2/66 3/1 3/2 3/3 3/4 3/6 3/7 Component Name Battery Headlight relay with bulb failure sensor Foglight relay Intermittent wiper relay, windshield wipers Relay, seat belt reminder/ignition key warning Overload relay 15I Central lock relay, inside lighting, delayed action Relay, engine cooling fan Relay exhaust temperature sensor Intermittent wiper relay, tailgate wiper Horn relay Relay auto down power windows Automatic climate control A/C relay Relay, fuel pump Anti-theft relay Overload relay, +X Main relay, Fuel Injection system Start motor 50 relay Relay rear window/door mirror heating Relay ignition coil Air pump relay Parking lights relay Relay, fog lights, USA Ignition lock High and low beam switch Switch, turnsignal/high-low beam Cruise control operation Switch, hazard warning with flasher relay Foglight switch

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NOTE: Minimum thickness for replacing the brake pads = 3.0 mm . Remove the securing spring and locating pins Remove: the securing spring (3) carefully so that it does not deform the protective caps (1) from the two locating pins (2) the locating pins, use hex socket 7 mm . Remove the brake caliper and brake pads Remove: the brake caliper from the holder the brake pads. Hang brake caliper from a steel wire from the front spring so as not to damage brake hose. NOTE: Do not depress the brake pedal while the brake pads are removed. Clean and check brake caliper and dust cover Brake Pads, Rear, Replacing Removal NOTE: Minimum thickness for replacing the brake pads = 3.0 mm . Remove retaining springs and locating pins for brake pads Remove:

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3/6 3/130 4/56 5/1 10/9 10/10 10/15 10/16 10/17 10/18 11C/1-38 Fuses In Fusebox Passenger Compartment 20/32 20/34 31/1 31/2 31/6 31/72 31/73 31/83 31/93 31/94 31/95 31/96 54/3L 54/3R 54/4 54/40A 54/43 Hazard Warning Signal Flasher Switch Electrical Switch Module Steering Wheel Levers (SWM) Central Electronic Module (CEM) Combined Instrument Panel (DIM) Left Front Turn Signal Lamp Right Front Turn Signal Lamp Left Side Turn Signal Flasher Right Side Flasher Light Right Tail Light Left Tail Light Shunt Left Turn Signal Lamp CEM Shunt Right Turn Signal Lamp CEM Ground Terminal Right Wheel Arch Ground Terminal Left Wheel Arch Ground Terminal Left-hand Side A Post Ground Terminal Rear Seat Support Left Side 2 Ground Terminal Rear Seat Support Right Side 2 Ground Terminal Left-hand Side A Post Ground Terminal Left Wheel Arch Ground Terminal Right Wheel Arch Ground Terminal Left Wheel Arch Ground Terminal Right Wheel Arch Multi-connector In-car Harness – Engine Compartment Harness Multi-connector In-car Harness – Engine Compartment Harness Connector 28-pin Engine Compartment Harness – Dashboard Harness) Connector, 14-pin Passenger Compartment Harness – Cargo Compartment Cable Harness Connector, 14-pin Passenger Compartment Harness – Cargo Compartment Cable Harness

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Relays Inside the Central Electrical Unit 101-102 Control module, cruise control (4/3) 104,108 Main headlight relay with bulb malfunction indicator (2/1) Fuel pump relay (2/23) Overload relay +X supply (2/30) Overload relay +15 supply (2/31) Overload relay +X supply (2/60) Fog light relay (2/2) Relay, deadlock setting (2/47) Relay, windshield intermittent wiper (2/4) Relay, tailgate intermittent wiper (2/16) Speed warning (2/51) or exhaust temp. sensor relay (2/15) Relay, heated rear window and door mirrors (2/44) Relay, seat belt reminder/key warning (2/5) Front fog lights, bridge (25/9) Relay, heated rear seat (2/43) 205-206 Relay, central lock and delayed inside lighting (2/7) 210-211 Relay, anti-theft alarm (2/28) If the car is not equipped with a theft alarm, position 210 is bridged and 211 is unconnected. Relays Outside the Central Electrical Unit