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Exploded view of transfer case is not available. Note location of transfer case bolts and studs prior to disassembling transfer case. Bolts and studs MUST be installed in same locations as removed. Remove rubber plug from rear case. See Fig. 3 . Spread rear output bearing retaining ring from mainshaft through access hole under rubber plug. Retaining ring must be spread to separate front and rear cases. Remove front speed sensor from front case. See Fig. 4 . Remove 6 input shaft studs from front case. See Fig. 5 . Remove 2 studs securing transfer case shield mounting bracket to transfer case. See Fig. 6 . Fig. 2: Locating Motor/Encoder & Gasket Fig. 3: Locating Rear Speed Sensors & Rubber Plug Fig. 4: Locating Front Speed Sensor Fig. 5: Removing & Installing Input Shaft Studs (6)
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