2000 Chevy Truck S10/T10 P/U 2WD Fuel Rail REMOVAL PROCEDURE

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Filed Under (Chevrolet) by admin on 24-07-2010

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REMOVAL PROCEDURE 1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure. CAUTION: Refer to Battery Disconnect Caution in Service Precautions. 2. Disconnect the negative battery cable. 3. Remove the intake manifold assembly. 4. Remove the fuel injector electrical connectors by pushing in the wire connector clip and pulling the electrical connector away from the fuel injector. 5. Remove the fuel feed inlet pipe at the rail (2). 6. Remove the fuel rail attaching bolts. 7. Lift the fuel rail assembly from the cylinder head. INSTALLATION PROCEDURE IMPORTANT: Lubricate the fuel injector O-rings with clear engine oil before installation. 1. Insert the fuel rail into the cylinder head. NOTE: Refer to Fastener Notice in Service Precautions. 2. Install the fuel rail attaching bolts. Tighten Tighten the fuel rail attaching bolts to 24 N.m (18 lbs ft) . 3. Install the fuel feed inlet pipe to the fuel rail (2). IMPORTANT: Rotate the fuel injectors as required to avoid stretching the wire harness. 4. Install the fuel injector electrical connectors. 5. Install the intake manifold assembly. CAUTION: Refer to Battery Disconnect Caution in Service Precautions. 6. Reconnect negative battery cable. 7. Inspect for fuel leaks through the following steps: 7.1. Turn ON the ignition, with the engine OFF for 2 seconds . 7.2. Turn OFF the ignition for 10 seconds . 7.3. Turn ON the ignition, with the engine OFF. 7.4. Inspect for fuel leaks.

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