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Some of the vehicles affected by this campaign may contain a fuel tank assembly valve that may not close properly. This TSB provides the procedure to remedy this condition by installing an additional fuel tank assembly valve. For Sonata and XG350 vehicles (Please see pages 8-10 for Elantra and Tiburon vehicles): 1. Raise the vehicle. 2. Remove the three muffler hangers and support the rear muffler after it has been lowered 6 inches. NOTE: Do not allow the muffler to hang unsupported. Do not lower the muffler more than 6 inches. 3. Remove the rear suspension crossmember mounting bolts and lower the suspension crossmember. 4. Support the fuel tank using a jack stand. 5. Remove the left rear fuel tank band nut and lower the band from the mounting stud. 6. Disconnect the vapor hose from the ‘Y’ shaped tube. 7. Cut about 4 inches (100mm) from the end of the vapor hose as shown. Discard the 4 inch piece that you have removed. 8. Install the new valve bracket mounting hole over the fuel tank band stud and connect the cut end of the vapor hose to the lower nipple of the new valve. NOTE: The valve must be positioned above the mounting bracket, as shown. 9. Connect the upper hose from the new valve to the ‘Y’ shaped tube where the vapor hose was removed. 10. Install the fuel tank band over the valve bracket and tighten the nut. Torque Specification: Fuel Tank Band Nut (40-50 lb-ft, 54-68 Nm, 550-690 kg-cm) 11. Support the rear suspension using a crossmember jack. Carefully raise the suspension being sure not to make contact with the fuel tank. Tighten the four suspension mounting bolts after aligning the bolt holes and torque to specification. Torque Specification: Rear crossmember to body mounting bolt (74-88 lb-ft, 100-120Nm, 1000-1200kg-cm) 12. Reinstall the rear muffler. 13. Lower vehicle. For Elantra and Tiburon vehicles (Please see pages 3 – 7 for Sonata and XG350 vehicles): 1. Raise the vehicle. 2. Support the fuel tank using a jack stand and remove the rear fuel tank band nuts and lower the bands from the mounting studs. Using the jack, lower the fuel tank about 4 inches (100 mm) to obtain working space. 3. Disconnect the vapor hose in between the valve and the 3 way connector.

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Some customers may complain of excessive sulfur odor on 2006 model year Tacoma vehicles equipped with the 1GR–FE (V6) engine under the following conditions: S Stop and go driving S Heavy acceleration In order to reduce the sulfur odor, new catalytic converter assemblies have been made available. Follow the repair procedure to replace the catalytic converter assemblies. NOTE: For more complete understanding of the root cause, refer to TSB No. EG003–03, “Sulfur Odor from Exhaust.” Repair Procedure Refer to the Technical Information System (TIS): 2006 model year Tacoma Repair Manual: Exhaust: Exhaust Pipe Assy (1GR–FE).

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Some customers may experience a ticking or tapping–type noise from the engine area at 2000 – 2500 rpm during acceleration that is most noticeable after a cold soak. New exhaust manifolds have been developed to minimize this condition. Parts Information PREVIOUS PART NUMBER 17140–0P010 17150–0P010 17173–0P010 CURRENT PART NUMBER 17140–0P070 17150–0P070 Same PART NAME Manifold Assembly, Exhaust, RH Manifold Assembly, Exhaust, LH Gasket, Exhaust Manifold QTY 1 1 2 Repair Procedure Replace both LH and RH exhaust manifolds. Refer to the Technical Information System (TIS), 2005 or 2006 model year Tacoma Repair Manual: 1GR–FE Engine Mechanical: Partial Engine Assy: Replacement. Warranty Information OP CODE EG5027 Applicable Warranty*: The Remove & Reinstall (R & R) of the Exhaust Manifold (P/N 17140–0P010 and 17150–0P010) due to the attached Catalytic Converter, is covered under the Toyota Federal Emissions Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in–service date. DESCRIPTION R & R Exhaust Manifolds TIME 1.6 OFP 17140–0P010 T1 T2 91 41

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Fuel tank gauge assembly ContentsPage Fuel tank gauge assembly Contents Page 19C RESERVOIR Sender unit: Removal – Re?tting Pump-sender unit-?lter: Removal – Re?tting 19C-1 19C-18 Procedure for removal of fuel tank gauge assembly. X84, and J84, and F9Q or K9K or M9R Special tooling required Mot. 1397 Universal spanner for removing fuel gauge nut Tightening torquesm battery cover mounting bolts 4 Nm IMPORTANT During this operation: – refrain from smoking or bringing red hot objects close to the working area, – beware of fuel splashes when disconnecting the unions, – protect sensitive areas from fuel out?ow. Remove the seat mountings (3). Move the carpet to one side. REMOVAL Disconnect the battery, starting with the negative terminal. Remove the rear seats (see MR 371 Bodywork, 76A, Rear seat runners and frames, Second row complete rear seat). 4 2 Remove the soundproofing pads (4). 1 104617 Remove: – the clips (1), 104620 Remove the panel (5). 104204 Remove: – the receiver unit (7) mounting bolts, – the receiver unit assembly. 6 8 104203 Disconnect the receiver (6) (if fitted to the vehicle). 104545 Remove the inspection flap blanking cover (8). 105006 Disconnect: – the electrical connector (9), – the quick-release unions (10). Prepare for fuel outflow. Fit the correct blanking plugs into the unions (see MR 370 Mechanical systems, 13B, Diesel injec- tion: Cleanliness guidelines). Remove the nut from the sender using tool (Mot. 1397)(11). Remove the sender unit, being careful with the float. WARNING Re?t the sender nut as soon as the sender has been removed to prevent any deformation of the fuel tank. REFITTING Replace the O-ring seal. Refit the sender unit by aligning mark (12) on the sender with mark (13) on the tank. Position the nut (15). Tighten the nut (15) until mark (14) on the nut is ali- gned with mark (13) on the tank and mark (12)on the sender. Proceed in the reverse order to removal. Connect the battery starting with the positive termi- nal (see MR 370 Mechanical systems, 80A, Batte- ry: Removal – Refitting). Tighten to torque the battery cover mounting bolts (4 Nm).

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Keys, doors, windows, sunroof To raise Turn the rotary switch to any position between d and e. The sunroof w ill automatic ally move to the desired position. When the rotary switch is in position e, the sunroof is fully raised. To lower Turn rotary switch to d. Posit ion memory After the ignition has been switched on, the sunroof c an be automatically returned to its last position b y briefly pressing the rotary switch. Safety function If the sunroof encounters resistance during automatic closing, it is immediately stopped and opened again, as long as the vehicle is stationary. Operated using rotary switch in the overhead control panel. To open Turn the rotary switch to any position between d and ü. The sunroof will automatically move to the desired position. When the switch is in position ü , the sunroof is fully opened . Com fort position Set rotary switch to position f. With the roof in this position, w ind noise is reduced. To close: Turn rotary switch to d. 9 Warning Closing sunroof from outside To close the sunroof from outside with the remote control: Press button p until the sunroof is closed. If the electric windows 3 are to be closed from outside the vehicle, but the sunroof is to be left op en, briefly press the rotary switch before switching off the ignition. Automatic closing 3 See page 33. If when the vehicle is being driven the sunroof encounters resistance during automatic closing, because of the higher closing forces involved the protective function cannot be guaranteed, and there is a risk of injury. If the sunroof movement is stiff, e.g. due to frost, turn rotary switch to d and keep it pressed until the sunroof is closed. Keys, doors, windows, sunroof Sunshade To reduce the sunlight in the interior with the sliding roof closed or raised. O pen or close sunshade as required. When the sunroof is opened, the sunshade is also opened. Overload If the sy stem is overloaded, the power sup ply is automatically cut off for a short time. Fault If the sunroof no longer assumes the desired position automatically , programm e sunroof electronics as follow s: 1. Switch on ignition. 2. Press the rotary switch until the sunroof is shut, then keep it pressed for a t least a further 3 seconds. 3. Turn rotary switch to ü and keep it depressed until the sunroof is open. 4. Turn rotary switch to d and keep it depressed until the sunroof is closed . 5. Turn rotary switch to e and leave there until the sunroof is fully raised. 6. Turn rotary switch to d and keep it depressed until the sunroof is closed . Electrically operated rear window blind 3 Reduces intensity of sunlight shining on to rear seats. Operation w ith ignition switched on. To raise To lower = = Do not operate blind if there are objects lying in front of the rear window. Sun blinds for rear door windows 3 To reduce sunlight a t the rear seats. Pull the blind upwards using the grip and engage it at the top in the door frame. Press N Press N again