04 yukon denali front differential diagram


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2003 GMC Sierra Denali Differential Assembly: Service and Repair 8.25 S4WD and 9.25 Axles

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Filed Under (GM) by admin on 10-08-2010

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Tools Required ^ J22912-01 Split-Plate Bearing Puller ^ J2619-01 Slide Hammer ^ J29369-1 Bushing and Bearing Remover ^ J29369-2 Bushing and Bearing Remover (2-3 inch) ^ J33791 Carrier Bushing Remover/Installer ^ J34011 Pilot Bearing Remover ^ J36598 Holding Fixture ^ J36599-A Side Bearing Nut Wrench ^ J36616 Axle Mount Bushing Remover/Installer ^ J36615 Side Bearing Nut Wrench ^ J8614-01 Flange and Pulley Holding Tool Inspection Procedure Perform the following before disassembling the axle: 1. Remove the fill plug from the axle. 2. Remove the drain plug from the axle. 3. Drain the axle lubricant. 4. Inspect the oil and the case for metal chips. Determine the source of the metal chips, such as a broken gear or bearing cage. 5. Check the ring gear backlash. This information can be used in order to determine the cause of the axle problem. The information will also help when setting up and preloading the differential case. Determine the cause of the axle problem before disassembly, if possible. Disassembly Procedure 1. Remove the upper differential carrier assembly bushing by performing the following steps: 1.1. Install the J36616-2 (1), the J33791-1 (2), the thrust bearing (3), the J21474-18 (4), and the forcing screw as shown. 1.2. Remove the upper differential carrier assembly bushing by holding the forcing screw and tightening the J21474-18. 2. Remove the lower differential carrier assembly bushing by performing the following steps: 2.1. Install the J21474-18 (1), the thrust bearing (2), the J33791-1 (3), the J36616-2 (4), and the forcing screw as shown. 2.2. Remove the lower differential carrier assembly bushing by holding the forcing screw and tightening the J21474-18. 3. Remove the front axle actuator. 4. Remove the inner axle shaft housing to differential carrier assembly bolts.

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2005 GMC Yukon/ Denali XL 1500 Blower Motor Control Processor Replacement

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Filed Under (GM) by admin on 14-10-2010

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1. If equipped, remove the sound insulator panel. 2. Disconnect the electrical connector at the blower motor. 3. Disconnect the electrical connector (4) from the blower motor control processor (2). 4. Remove the blower motor control processor retaining screws (3) from the HVAC module (1). 5. Remove the blower motor control processor (2) from the HVAC module (1). INSTALLATION PROCEDURE 1. Install the blower motor control processor (2) to the HVAC module (1). 2. Install the blower motor control processor retaining screws. NOTE: Refer to Fastener Notice in Service Precautions. Tighten the screws to 1.6 N.m (14 lb in). 3. Connect the electrical connector (4) to the blower motor control processor (2). 4. Connect the electrical connector at the blower motor. 5. If equipped, install the sound insulator panel.

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2003 Ford F-150 Front Drive Axle and Differential Exploded View

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Filed Under (Ford) by admin on 30-03-2011

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The axle housing assembly consists of a cast-aluminum center section, a removable cast-aluminum axle housing tube (3B210), and a differential housing cover (3N136). Both the axle housing tube and the differential housing cover use silicone sealant as a gasket. The hypoid-design gearset consists of an 8.8-inch ring gear (3A397) and a pinion gear (3N175). Two opposed tapered roller bearings support the drive pinion in the axle housing. A drive pinion collapsible spacer (4662), located on the pinion shaft, maintains pinion bearing preload. The pinion nut adjusts the preload. Differential bearing shims (4A451), located between the differential bearing cups (4221) and the axle housing, adjust the differential bearing preload and the ring gear backlash. The differential case (4205) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings [4221]) support the differential case in the axle housing. Removable differential bearing caps (4224) retain the differential assembly in the axle housing. Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the left axle shaft (3A381) and the axle cluster gear shaft (7L253) are splined. The differential pinion shaft bolt retains the differential pinion shaft in the differential case. An embossed metal tag, bolted to the rear face of the RH axle tube, contains front axle identification information. CAUTION: Actuate the front drive axle with the wheels in a straight ahead position, and at light throttle only. A front axle actuator motor assembly (7G360), controlled by an instrument panel-mounted switch, actuates the front drive axle.

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1999 F-150/250 Workshop Manual Differential Case and Ring Gear Traction

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Filed Under (Ford) by admin on 04-05-2010

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2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Carrier Bearing 205-D044 (D81T-4221-A) or equivalent
15-101 Gauge, Differential Clutch (Excluding Mandrel) 205-135 (T80P-4946- Feeler Gauge Set 303-D027 (D81L-4201-A) or equivalent
Rotator, Differential 205-378 (T97T-4205-C) Gauge, Differential (Traction Lock) 205-386 (T97T-4205-D) Disassembly
1. Remove the differential case (4204). For additional information, refer to Differential Case in this section.
2. NOTE: The differential bearings (4221) need not be removed to overhaul the Ford limited slip differential. If bearing removal is required, use the special tool 205-D072 (D97L-4221-A) and special tool 205–D019 (D80L-630–8) for differential case bearings.
NOTE: The anti-lock speed sensor ring cannot be reused once removed. Remove the differential pinion shaft lock bolt and remove the differential pinion shaft (4211). If required, remove the differential ring gear and anti-lock speed sensor ring.

2002 GMC Yukon Denali HANDLE BEZEL REPLACEMENT – INSIDE Removal Procedure

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Filed Under (GM) by admin on 30-05-2010

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1. Insert a flat-bladed tool between the door handle bezel and the trim panel in order to release the handle bezel tab retainers. Fig. 42: Inside Handle Bezel 2. Remove the door handle bezel from the door panel. Installation Procedure Fig. 43: Inside Handle Bezel 2. Install the door handle bezel to the door panel by pressing the bezel into place until the bezel is completely seated. ARMREST REPLACEMENT Removal Procedure 1. Remove the door trim panel. Refer to Trim Panel Replacement – Side Front Door . 2. Remove the armrest retaining screws. 3. Remove the armrest from the panel. Installation Procedure

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