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TSB SB05-05-5004 Shift Lock Solenoid ISSUE DATE: MAY 2005 Affected Vehicles 2002-2004 Isuzu Axiom (UP) 1998-2004 Isuzu Rodeo (UE) and Rodeo Sport (UA) Service Information Use the following steps to remove and replace the Shift Lock Solenoid. Service Procedure 1. Access the Shift Lock Solenoid by removing the Center, Front, Rear Console Assemblies, Selector Lever Knob, and Cover Assembly. Refer to the Selector Lever section in the Service Manual. 2. Set parking brake, move Selector Lever to lowest gear, and remove the Shift Lock Cable. 3. Remove the two screws securing the Shift Lock Solenoid to the Selector Lever subassembly. Disconnect the Shift Lock Solenoid 2-pin connector. 4. Disconnect the 1-40 (Rodeo) or 1-3 (Axiom) six-pin connector and slide the female connector off bracket. Remove the Terminal Position Assurance (TPA) Lock from the connector. Locate the two blue wires in position 1 and 3 on the female connector. With appropriate tool (shown above), apply light pressure upward on the connector locking tab while gently pulling on the blue wire to release. Note :Never use force to remove a terminal from a connector. 5. Insert the two blues wires from the replacement Shift Lock Solenoid into the 1- 40 (Rodeo) or 1-3 (Axiom) female connector. It does not matter which blue wire is inserted into the 1 and 3 position. Gently tug the blue wires to make sure they are secure. NOTE iscard the extra 2-pin connector sub harness included with replacement Shift Lock Solenoid P/N 8-97181-068-2. 6. Reconnect the Shift Lock Solenoid 2-pin connector and reattach the two screws securing the Shift Lock Solenoid to the selector lever subassembly. 7. Reconnect the 1-40 (Rodeo) or 1-3 (Axiom) six-pin connector and slide the female connector onto the bracket. 8. Reinstall the Selector Lever Knob, Cover Assembly, Center, Front, and Rear Console Assemblies. Refer to the Selector Lever section in the Service Manual. 9. Check Shift Lock operation: a. With ignition key in “Lock” position, Selector lever should not move from “P” position. b. With ignition key in “ON” position and brake pedal depressed. Selector lever can be moved out of “P” position. c. Key can be removed only when turned to “LOCK” position and selector lever is in “P” position.

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1. Disconnect battery ground cable. 2. Remove air cleaner assembly. 3. Remove radiator upper fan shroud from radiator. 4. 5. 6. 7. 8. 9. 10. 11. 12. Move drive belt tensioner to loose side using wrench then remove drive belt. Remove cooling fan assembly four nuts, then the cooling fan assembly. Remove cooling fan drive pulley assembly. Remove idle pulley assembly. Remove serpentine belt tensioner assembly. Remove power steering pump assembly. Remove crankshaft pulley assembly using J-8614-01 crankshaft holder, hold crankshaft pulley remove center bolt, then the pulley. Remove right side timing belt cover then left side timing belt cover. Remove lower timing belt cover. 1998 Isuzu Truck Rodeo LS (2WD) V6-3.2L 13. Remove pusher. CAUTION: The pusher prevents air from entering the oil chamber. Its rod must always be facing upward. 14. Remove timing belt. CAUTION: 1. Do not bend or twist the belt, otherwise its core could be damaged. The belt should not be bent at a radius less than 30 mm. 2. Do not allow oil or other chemical substances to come in contact with the belt. They will shorten the life. 3. Do not attempt to pry or stretch the belt with a screw driver or any other tool during installation. 4. Store timing belt in a cool and dark place. Never expose the belt direct sunlight or heat. INSTALLATION

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2.8 Liter VR6 2V Fuel Injection & Ignition, Engine Code(s): AFP 24 – Multiport Fuel Injection (MFI) Servicing ignition system => Page 28-1 Note: The Engine Control Module (ECM) has On Board Diagnostic (OBD) capability. Before carrying out troubleshooting and repairs, DTC memory must be checked. Vacuum hoses and connections must also be checked (unmetered air). Fuel lines in the engine compartment must only be secured using spring type clips. The use of clamp or screw type clips is not permissible. Components marked with a * are checked via the On Board Diagnostic (OBD) => Page 01-32. Components marked with a **can be checked with output Diagnostic Test Mode (DTM) => Page 01-68. For trouble-free operation of the electrical components, a voltage of at least 11.5 V is necessary. Do not use sealants containing silicone. Particles of silicone drawn into the engine will not be burned in the engine and will damage the oxygen sensor. When performing some repairs, it is possible that the control module will recognize a malfunction and store a DTC. After completing all checks and repairs DTC memory must be checked and, if necessary, erased ( => Page 01-32), and the readiness code must be generated ( => Page 01-95). Safety precautions => Page 24-27 Rules of cleanliness => Page 24-29 Technical data => Page 24-30 Checking engine operating mode => Page 24-148

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INSPECTION PROCEDURE 1. Remove the steering column covers. Refer to section 17 of the appropriate service manual. 2. On the lower side of the ignition switch, look at the interlock cylinder cover: • If the cover is square, the ignition switch was already replaced with an updated part, and a key interlock repair kit is not needed. Go to step 3. • If the cover is round, go to REPAIR PROCEDURE. REPAIR NOT NEEDED REPAIR IS NEEDED 3. Reinstall the steering column covers. 4. Center-punch a completion mark above the seventh character of the engine compartment VIN. REPAIR PROCEDURE 1. Remove and discard the plastic cover from the ignition switch key interlock solenoid. 2. Note the position of the interlock solenoid plunger; you’ll need to install it the same way. 3. Remove the screw from the solenoid, but keep the solenoid attached to its electrical connector. Discard the screw. NOTE: • Be careful not to lose the solenoid plunger; it slides out easily. • Keep the plunger free of dirt and grease while it’s removed from the solenoid. 4. Note the position of the interlock lever spring; you’ll need to install the new spring the same way. 5. Attach the slide hammer to the interlock lever pin, and tighten the slide hammer clamping bolt. Then use the slide hammer to remove the pin. Discard the pin, the lever, and the spring.

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NOTE: 1. Release fuel pressure. See FUEL SYSTEM PRESSURE RELEASE . Install a fuel pressure gauge between fuel pressure regulator and fuel distributor pipe. See Fig. 1 . Bleed air from fuel line going to pressure gauge. 2. Unplug fuel pressure regulator Vacuum Switching Valve (VSV) connector on right side fender skirt. This is a 4-wire connector with Black and Blue wires in harness. PCM controls VSV to cut vacuum to fuel pressure regulator during hot engine starts. 3. Start engine and measure fuel pressure at idle. Disconnect fuel pressure regulator vacuum hose. Note fuel pressure at idle with vacuum hose disconnected (no vacuum). Fuel pressure should be 42 psi (3.0 kg/cm2 ). See FUEL PUMP PERFORMANCE . 4. If fuel pump pressure is low, check for fuel leaks, restrictions in intake side of fuel pump, leaking injectors, faulty pressure regulator or faulty fuel pump. If fuel pressure is high, check for restrictions in return line to tank or faulty pressure regulator. If pressure does not change when pressure regulator is disconnected, replace pressure regulator. 5. Reconnect pressure regulator vacuum hose and check fuel pressure (with vacuum). Fuel pressure should be 35 psi (2.4 kg/cm2 ). Apply battery voltage to VSV connector Blue wire terminal, and ground Black wire terminal (with vacuum). See Fig. 2 . Fuel pressure gauge should read about 42 psi (3.0 kg/cm2 ). If fuel pressure is not within specification, check for defective VSV. 6. Disconnect and plug vacuum hose from fuel pressure regulator. Stop engine and ensure fuel pressure remains greater than 35 psi (2.4 kg/cm2 ) for 4 minutes after engine stops. 7. If pressure drops, check for leaking injectors, faulty pressure regulator or bad check valve in fuel pump. If engine does not start, by-pass fuel pump relay to check for fuel pressure. Remove fuel pump relay from underhood fuse/relay box. Connect a fused jumper wire between terminals No. 1 and 3 of fuel pump relay connector in fuse block. See Fig. 3 and Fig. 4 . 8. If fuel pump does not operate, check for battery voltage to terminal No. 3. If battery voltage is present, check for open in fuel pump circuit. If fuel pump operates with jumper wire installed, check fuel pump relay and relay energizing circuit. Repair as necessary. Begin basic fuel system diagnosis with testing fuel pressure.