2002 saturn sc2 thermostat


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2002 Saturn SL2 A/T – 2nd to 3rd Gear Shift Flare

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Filed Under (Saturn) by admin on 01-10-2010

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Automatic Transaxle 2-3 Shift Flare During First Minutes of Driving After Cold Soak (Perform Bulletin Procedure) Models: 2002 Saturn S-Series Vehicles with Automatic Transaxle (RPOs MP6, MP7) Attention: General Manager, Fixed Operations Manager, Parts Manager, Technician Condition: Some customers of 2002 S-series vehicles with MP6 or MP7 automatic transaxles may comment on a 2-3 shift flare during the first few minutes of driving after vehicle cold soak. Cause: This condition may be caused by improper pressure, a leak in the 2nd clutch circuit, improper clutch plate finish on 2nd and 3rd clutches, a restriction in the 3rd clutch oil delivery path in the end cover, or improper surface finish in the piston bores of the 2-3 clutch housing. Correction: To correct this condition, duplicate by cold soaking the vehicle the amount of time at temperature described by the owner. Refer to procedure in this bulletin. Service Procedure Verify proper transaxle pressures by installing gauge and performing stepped pressure test after cold soak. Refer to “Stepped Pressure Test” procedure in the 2002 Saturn S-Series Automatic Transaxle Service Manual. ^ If pressures are low, follow the diagnostic chart for DTC P0745 for possible causes of low pressure. Refer to “P0745 – PC Solenoid Pressure Low” diagnostic in the 2002 Saturn S-Series Automatic Transaxle Service Manual. ^ If pressures are within normal ranges, proceed to Step 2. Remove the transaxle end cover. Refer to “End Cover Replacement” in the 2002 Saturn S-Series Automatic Transaxle Service Manual. Check torque on input shaft nut and end cover 3rd clutch oil passage for restrictions. ^ Input shaft nut torque should be 150 N.m (111 ft-lb). If nut is found to be loose, remove nut, clean threads and install new nut using Service Manual procedures and proceed to check 3rd oil passage. ^ Check 3rd oil passage in the end cover by pouring transaxle fluid through it and another passage. If the passage is restricted, you will notice significantly less fluid flow through it. If 3rd clutch passage is found to be restricted, install new end cover per Service Manual procedures and retest for concern. ^ If nut and 3rd clutch passage are okay, proceed to Step 4. Remove transaxle from vehicle. Refer to “Transaxle Removal” in the 2002 Saturn S-Series Automatic Transaxle Service Manual. Disassemble transaxle and install new 2-3 clutch housing, clutch pistons and clutch plates. Refer to “Transaxle Disassemble” in the 2002 Saturn S-Series Automatic Transaxle Service Manual.

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2003 Chevrolet Trailblazer DTC P0128

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Filed Under (Chevrolet) by admin on 18-01-2011

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Tests/Procedures: Potential Causes: Tech Tips: Diagnostic Codes: 1. Replace the thermostat and test drive to see if the code returns. Thermostat This code indicates the engine has not reached a set temperature based on engine run time. P0128 Reported Fix Details 2003 Chevrolet Trailblazer, 4.2L * Replaced Engine Thermostat – We replaced thermostat (with housing) and refilled system with fresh coolant. Cleared code and test drove. now vehicle comes up to operating temp as it should. 2003 Chevrolet Trailblazer, 4.2L * Thermostat – Replaced the t-stat and alol is fine. Did notice that ect at cruise warm is around 210F . Seems high , will watch on other vehicles. 2005 Chevrolet Trailblazer, LS 4.2L * Replaced Engine Thermostat – replaced thermostat NOTE: it is on the side of the engine at the lower radiator hose 2005 Buick Rainier, 4.2L, Vin S, Eng Cfg L6, USA/Canada * Thermostat – DTC P0128, Engine not reaching operating temperature, Replaced thermostat, retest OK Confirmed Fix Engine Thermostat Engine Thermostat Engine Thermostat Engine Thermostat

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2003 Chevrolet Trailblazer Replace the thermostat

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Filed Under (Chevrolet) by admin on 10-06-2010

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Tests/Procedures: 1. Replace the thermostat and test drive to see if the code returns. Potential Causes: Thermostat Tech Tips: This code indicates the engine has not reached a set temperature based on engine run time. Diagnostic Codes: P0128 43 – Engine Thermostat 3 – Engine Thermostat, Thermostat Housing 2 – Thermostat Housing 1 – Engine Coolant, Engine Thermostat 1 – Engine Coolant 1 – Engine Coolant Temperature (ECT) Sensor, Engine Thermostat

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2004 Pontiac Sunfire Thermostat Replacement Removal Procedure

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Filed Under (Pontiac) by admin on 10-09-2010

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1. If equipped with an automatic transmission, remove the exhaust manifold. 2. Drain the cooling system. 3. Remove the thermostat housing to water pump feed pipe bolts. 4. Remove the thermostat housing to water pump feed pipe. 5. Remove the thermostat. 2004 Pontiac Sunfire L4-2.2L VIN F Installation Procedure 1. Install the thermostat. 2. Install the thermostat housing to water pump feed pipe. Notice: Refer to Fastener Notice in Service Precautions. 3. Install the thermostat housing to water pump feed pipe bolt. ^ Tighten the thermostat housing to water pump feed pipe bolt to 10 Nm (18 inch lbs.). 4. If equipped with an automatic transmission, install the exhaust manifold. 5. Fill the cooling system.

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1999 Mazda 626 LX THERMOSTAT Removal & Installation

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Filed Under (Mazda) by admin on 27-12-2010

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NOTE: 1. Disconnect the negative battery cable. Remove ignition coil. Drain the engine coolant. Remove water inlet pipe (1). See Fig. 29 . On A/T models, disconnect oil cooler. On all models, remove thermostat housing (2). Remove thermostat (3). 2. To install, reverse removal procedure. Verify that the jiggle pin is aligned with the projection on the thermostat gasket as shown. See Fig. 30 . Install the thermostat into the thermostat case, aligning the projection on the gasket to the thermostat case as shown. See Fig. 31 . 3. Tighten thermostat housing bolts to specification. See TORQUE SPECIFICATIONS . Fill and bleed cooling system. See COOLING SYSTEM BLEEDING . Numbers in parenthesis refer to numbers in illustration.

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