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WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer’s specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury. WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury. WARNING: Always install new brake shoes or pads at both ends of an axle to reduce the possibility of brakes pulling vehicle to one side. Failure to follow this instruction may result in uneven braking and serious personal injury. NOTICE: Do not spill brake fluid onto painted or plastic surfaces or damage to surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water. 1. Check the brake fluid level in the brake master cylinder reservoir. If required, remove the fluid until the brake master cylinder reservoir is half full. 2. Remove the wheel and tire. For additional information, refer to Section 204-04. 3. NOTICE: Do not allow the brake caliper to hang by the flexible brake hose or damage to the hose may occur. Remove the 2 brake caliper guide pin caps and bolts and position the caliper and brake pad assembly aside. Support the caliper using mechanic’s wire. Remove and discard the guide pin bushings. Inspect the guide pin threads for damage, install new guide pin(s) as necessary. 4. Remove the brake pads from the caliper. 5. Inspect the brake pads for wear or contamination and install new pads as necessary. For additional information, refer to General Procedures in Section 206-00. 6. Using a C-clamp and a worn brake pad, press the piston into the caliper. 7. Inspect the brake disc and resurface or install a new brake disc as necessary. For additional information, refer to General Procedures in Section 206-00. Installation 1. Clean, dry and inspect the brake caliper anchor plate. Apply equal amounts of the supplied yellow lubricant to the 4 brake pad contact points on the anchor plate as shown. 2. NOTICE: Do not apply lubricant to guide pin threads or incorrect tightening of the guide pins may result. Install new brake hardware as follows: Apply equal amounts of the supplied white lubricant to the inside of the guide pin bushings. Install the guide pin bushings into the caliper bores. Install the guide pins into the bushings. 3. Install the brake pads to the caliper. 4. Position the caliper onto the anchor plate and install the 2 brake caliper guide pin bolts. To install, tighten to 38 Nm (28 lb-ft). Clean and dry guide pin threads as necessary. 5. Fill the master cylinder with clean, specified brake fluid. 6. Install the wheel and tire. For additional information, refer to Section 204-04. 7. Apply the brake several times to verify correct brake operation.

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Radio Installation Tools required One short length #2 Phillips screwdriver One medium length #2 Phillips screwdriver One long length #2 Phillips screwdriver (must be magnetic) (I use a magnetic screwdriver extension on my medium screwdriver) Helpful tool: 1/4 inch ratchet driver with 1/4″ socket to accept a 1/4″ #2 Phillips screwdriver bit. Allows for more torque than the short #2 Phillips screwdriver. Step 1: disconnect negative battery cable and wait 10 minutes. Why do this? Because we will be working directly over the airbag control module, one static discharge could inflate an airbag. In practice I have never heard of an incidental airbag inflation, but it is better to be safe than sorry. Step 2: disconnect the climate control cable from the heater duct. ???? Climate control models ???? Below the passenger’s side of the dash a cable from the temperature dial is connected to the heating duct. If this cable is not disconnected it is more difficult to pull the radio which is attached to a bracket which also holds the climate control dials. Damage to the cable (kinks) may also result if this step is skipped. Audio System Installation Guide

Volvo V70/S80 Petrol & Diesel (98-05) S to 55 reg
V70 Estate (00 – Apr 04, V to 04) & S80 Saloon (98 – 05, S to 55).
Does NOT cover V70R or AWD models.
Petrol: 2.0 litre (1984cc), 2.3 litre (2319cc), 2.4 litre (2435cc) & 2.5 litre (2521cc). Does NOT cover bi-fuel models, or 2.8 litre (2783cc) or 2.9 litre (2922cc) V6 petrol models.
Diesel: 2.4 litre (2401cc) D5. Does NOT cover 2.5 litre (2461cc) Diesel.

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3/6 3/130 4/56 5/1 10/9 10/10 10/15 10/16 10/17 10/18 11C/1-38 Fuses In Fusebox Passenger Compartment 20/32 20/34 31/1 31/2 31/6 31/72 31/73 31/83 31/93 31/94 31/95 31/96 54/3L 54/3R 54/4 54/40A 54/43 Hazard Warning Signal Flasher Switch Electrical Switch Module Steering Wheel Levers (SWM) Central Electronic Module (CEM) Combined Instrument Panel (DIM) Left Front Turn Signal Lamp Right Front Turn Signal Lamp Left Side Turn Signal Flasher Right Side Flasher Light Right Tail Light Left Tail Light Shunt Left Turn Signal Lamp CEM Shunt Right Turn Signal Lamp CEM Ground Terminal Right Wheel Arch Ground Terminal Left Wheel Arch Ground Terminal Left-hand Side A Post Ground Terminal Rear Seat Support Left Side 2 Ground Terminal Rear Seat Support Right Side 2 Ground Terminal Left-hand Side A Post Ground Terminal Left Wheel Arch Ground Terminal Right Wheel Arch Ground Terminal Left Wheel Arch Ground Terminal Right Wheel Arch Multi-connector In-car Harness – Engine Compartment Harness Multi-connector In-car Harness – Engine Compartment Harness Connector 28-pin Engine Compartment Harness – Dashboard Harness) Connector, 14-pin Passenger Compartment Harness – Cargo Compartment Cable Harness Connector, 14-pin Passenger Compartment Harness – Cargo Compartment Cable Harness

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Safety precautions Always cut the current to the headlamps before replacing the lamps. Do not touch the high and low beam stalk during work due to the high voltage and risk of explosion. Remove the keys and lock the car. Allow the lamp to cool. Use protective goggles and gloves when replacing the lamp. The glass body of the Bi-Xenon-lamp is filled with different gases and metal vapors which are under pressure. Never touch the glass body of the lamp. Only touch the lamp at the socket. Remove any finger prints from the glass using a cloth and alcohol. The lamp must only be used in enclosed headlamps. The replaced Bi-Xenon lamp must be treated as hazardous waste and must be sent for recycling. Removing the ballast On the right-hand side remove the windshield washer fluid filler pipe for better access Remove the screws for the filler pipe for the windshield washer fluid reservoir Pull the pipe from the reservoir and remove the hose Place paper over the hole Slacken off the six screws. Use Torx 20 with holes. Fold out the cable from the ballast. Disconnect the connector from the Bi-Xenon lamp.