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2006 Mazda5 BODY VIBRATION AT CRUISE SPEED

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Filed Under (Mazda) by admin on 16-06-2011

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DESCRIPTION Some vehicles may experience a body vibration when driving approximately 55mph. This symptom is due to the characteristics of the No. 3 & No. 4 engine mounts. Modified No. 3 & No. 4 engine mounts have been established for service only. Customers having this concern should have their vehicle repaired using the following repair procedure. REPAIR PROCEDURE IMPORTANT NOTE: • This repair should only be performed if all tires and rims are confirmed to be in balance and all suspension components are in proper working condition. • Notify customers that use of the modified mounts will reduce vibration at cruising speed but may increase vibration at idle. NOTE: Because idle vibration may increase, it is highly recommended to continue using mass production mounts for all other service concerns. 1. Verify concern. 2. Replace the No. 3 & 4 engine mounts with service parts according to the appropriate Workshop Manual section 01-10 ENGINE REMOVAL/INSTALLATION. 3. Center the new engine mounts as outlined in ENGINE MOUNT CENTERING PROCEDURE. 4. Verify repair. ENGINE MOUNT CENTERING PROCEDURE No. 1, No. 3 and No. 4 Engine Mount Adjustment 1. Warm up the engine. 2. Raise and support vehicle on a hoist. 3. Remove engine under cover. 4. Lower the vehicle until the front tires lightly touch the ground. 5. Secure the engine and transaxle using an engine jack and attachment as instructed in No.3 Engine Mount And No.4 Engine Mount Rubber Installation Note in appropriate Workshop Manual, section 01-10 MECHANICAL. 6. Remove two bolts from No. 3 engine mount bracket. REMOVE THE BOLTS 7. Lift engine using jack until No.3 engine mount is lifted slightly from vehicle body. NOTE: • Do not raise engine too much or A/C pipe damage may occur. 8. Move the engine mount rubber or engine until installation hole on the vehicle body aligns with hole in the engine mount bracket. ENGINE MOUNT BRACKET 1532c SHOWN BEFORE ALIGNING THE HOLES SHOWN AFTER ALIGNING THE HOLES 9. Lower the jack and tighten bolts on No. 3 engine mount bracket. Tightening torque: 55.0-77.3 ft-lbf (74.5-04.9 N.m) NOTE: 10. With engine supported as described in STEP 5, remove four (4) nuts and two (2) bolts from No. 4 engine mount top plate. Remove top plate. NOTE: 11. Lift engine again using jack until No.4 engine mount is lifted slightly from vehicle body. NOTE: 12. With top plate of No. 4 engine mount removed, move engine mount bottom plate or engine until all four (4) installation studs on the vehicle align with the engine mount holes. • Do not allow the engine mount bracket to be misaligned. • To access the mount, remove battery box. • Do not raise engine too much or A/C pipe damage may occur. ALIGN THE 4 STUDS IN THE PLATE HOLES 13. Place top plate back on and tighten No. 4 engine mount bracket nuts and bolts to torque indicated. Tightening torque: A.32.5-45.0 ft-lbf (44.0-61.0 N.m) B.61.1-86.7 in-lbf (6.9-9.8 N.m) TIGHTEN BOLTS IN SEQUENCE SHOWN 1532e 14. Lift engine again using jack and loosen the two bolts on the No. 1 engine mount rubber until slightly loose on the No. 1 engine mount rubber.

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2002 BMW 525I 2003 BMW X5 2001 BMW Z3 Roadster Check engine light is on.

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Filed Under (BMW) by admin on 11-06-2010

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1. Use a scan tool to monitor the fuel trim numbers and the Mass Air Flow (MAF) sensor data stream grams/sec readings. Nominal
values are 5 grams/sec at idle in Park, and >150 at Wide Open Throttle (WOT) and 5000 RPM, in gear. Some scan tools have a freeze frame feature, which is useful in trouble shooting if the problem is set at idle versus at cruise. Vacuum leaks and crankcase breather problems generally show up at idle. Voltage at the airflow meter should be .7-.9V at idle and increase from there with more airflow. 2. Monitor the crankcase vacuum with a vacuum gauge, which can be adapted onto the tube for the oil dipstick. Specification for the crank case vacuum is 8 to 15 millibar, this equals about 1/4 to 1/2 PSI or pounds per square. So, 1 PSI of vacuum would be twice as much as there should be at idle. The proper method, per BMW, is to use a slack tube manometer which can be made easily with clear tubing and making it into a U shape and have it marked in inch increments then half fill it with water. When crankcase vacuum is applied to one side of the tubing it should displace 4 to 6 inches of water if the crankcase breather is working correctly. 3. Monitor the fuel pressure. It should be a constant 50 – 53 PSI.

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BMW 5-Series (E39) Repair Manual 525i, 528i, 530i, 540i, Sedan, Sport Wagon 1997-2002

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Filed Under (BMW) by admin on 07-09-2009

Comprehensive, single source of service information and specifications available specifically for BMW 5 Series from 1997 to 2002. The aim throughout this manual has been simplicity, clarity and completeness, with practical explanations, step-by-step procedures and accurate specifications. Whether you are a professional or a do-it-yourself BMW owner, this manual will help you understand, care for and repair your E39 5 Series. Though the do-it-yourself BMW owner will find this manual indispensable as a source of detailed maintenance and repair information, the BMW owner who has no intention of working on his or her car will find that reading and owning this manual will make it possible to discuss repairs more intelligently with a professional technician.
Engines covered in this BMW repair manual:
* 6-cylinder engines: M52, M52 TU, M54
* V-8 engines: M62, M62 TU
Fuel injection systems covered in this BMW repair manual:
* Bosch M 5.2, M 5.2.1, ME 7.2
* Siemens MS 41.0, MS 42.0, MS 43.0
Manual transmissions covered in this BMW repair manual:
* Getrag S5D 250G, S6S 420G
* ZF S5D 320Z
Automatic transmissions covered in this BMW repair manual:
* A4S 270R, A4S 310R
* A5S 360R, A5S 390R
* A5S 325Z
*A5S 560Z, A5S 440Z

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BMW 5-Series (E28) Repair Manual 528e, 533i, 535i, 535is 1982-1988

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Filed Under (BMW) by admin on 07-09-2009

BMW 5-Series (E28) cars from 1982-1988. Whether you’re a professional technician or a do-it-yourself BMW owner, this manual will help you understand, maintain, and repair systems on 5-Series cars.
BMW E28 Models and engines covered in this BMW repair manual:
* 528e
(B27, 2.7 liter)
* 533i
(B32, 3.2 liter)
* 535i
(B34, 3.5 liter)
*535is
(B34, 3.5 liter)
BMW E28 Transmissions covered in this BMW repair manual:
* Getrag 260
(with integral bellhousing)
*Getrag 265
(with removable bellhousing)

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2000 BMW 323I Sport Wagon Check engine light is illuminated in dash

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Filed Under (BMW) by admin on 14-06-2010

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Vehicle Application: 1998 BMW 528I 2.8L 2000 BMW 528IT 2.8L 2002 BMW X5 3.0L, Eng Cfg L6, Eng Des 1999 BMW 528IT 2.8L, Eng Des M52TU M54 2000 BMW 323I Sport Wagon 2.5L Customer Concern: Check engine light is illuminated in dash. Tests/Procedures: 1. Compare the actual engine temperature, as read by an infrared or contact thermometer, to the temperature shown on the scan tool. 2. If the temperatures are comparable, replace the coolant thermostat. A leaking thermostat will delay warm-up and keep the engine from coming up to proper temperature for closed loop operation. Potential Causes: Thermostat

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