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FORD,LINCOLN AND MERCURY AVIATOR • EXPLORER • EXPLORER SPORT • EXPLORER SPORT-TRAC • MOUNTAINEER

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Filed Under (Ford, Lincoln) by admin on 17-10-2009

DISC BRAKES ……………..1-153 DRIVE TRAIN ……………….1-89 DRUM BRAKES ……………1-168
ENGINE REPAIR …………….1-19 FRONT SUSPENSION ……..1-125 FUEL SYSTEM………………1-79 REAR SUSPENSION……….1-145
SPECIFICATIONS AND MAINTENANCE CHARTS …….1-3 Engine and Vehicle Identification ….1-3 General Engine Specifications ………1-3 Engine Tune-Up Specifications……..1-4

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2007-2008 Ford Explorer Sport Trac SPARK PLUG REMOVAL INSTRUCTIONS

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Filed Under (Ford) by admin on 07-09-2010

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FORD: 2005-2008 Mustang 2004-2008 F-150 2005 Excursion 2005-2008 Expedition, F-Super Duty 2006-2008 Explorer, F-53 Motorhome Chassis 2007-2008 Explorer Sport Trac This article supersedes TSB 08-1-9 to update Vehicle Applications, Service Procedure and Part List. ISSUE Some 2004-2008 F-150, 2006-2008 Mark LT, 2005-2008 F-Super Duty, Expedition, Navigator and 2005 Excursion, with 5.4L 3-V engine; 2005-2008 Mustang, 2006-2008 Explorer, Mountaineer, and 2007-2008 Explorer Sport Trac with 4.6L 3-V engine; 2005-2008 F-Super Duty, 2006-2008 F-Stripped Chassis, and 2005 Excursion, with 6.8L 3-V engine may experience difficulty with spark plug removal. This may cause damage to the spark plug and leave part of the spark plug in the cylinder head. Affected engine build dates are as follows: 5.4L 3-V and 6.8L 3-V before 10/9/07, 4.6L 3-V before 11/30/07. ACTION Refer to the following Service Procedure for techniques to remove the spark plugs and extract broken spark plugs. SERVICE PROCEDURE The engine build date can be read on the left hand cam cover information sticker. To remove spark plugs without damage, it is necessary to adhere exactly to this procedure before removal is attempted. LINCOLN: 2005-2008 Navigator 2006-2008 Mark LT MERCURY: 2006-2008 Mountaineer

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Ford Explorer, Mazda Navajo, Mercury Mountaineer Repair Manual 1991-2001, Sport thru 2003, Sport Trac thru 2005

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Filed Under (Ford, Mazda, Mercury) by admin on 28-08-2009

repair and service manual covers Ford Explorer, Mazda Navajo, and Mercury Mountaineer, all models from 1991 to 2001. Plus Explorer Sport thru 2003 and Explorer Sport Trac thru 2005.

Table of Contents

Introductory pages
About this manual | Introduction | Vehicle identification numbers | Buying parts | Maintenance techniques, tools and working facilities | Jacking and towing | Booster battery (jump) starting | Automotive chemicals and lubricants | Conversion factors | Fraction/decimal/millimeter equivalents | Safety first! | Troubleshooting

* Tune-up and routine maintenance
* 4.0L (pushrod) V6 engine
* 4.0L SOHC V6 engine
* 5.0L V8 engine
* General engine overhaul procedures
* Cooling heating and air conditioning systems
* Fuel and exhaust systems
* Engine electrical systems
* Emissions control systems
* Manual transmission
* Automatic transmission
* Transfer case
* Clutch and driveaxles
* Brakes
* Suspension and steering systems
* Body
* Chassis electrical system
* Wiring diagrams

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2007-2008 Ford Explorer Sport Trac DRIVELINE BUMP WHILE BRAKING BELOW 10 MPH

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Filed Under (Ford) by admin on 07-10-2010

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Some 2006-2008 Explorer, Mountaineer and 2007-2008 Explorer Sport Trac vehicles equipped with a 6R60 transmission may exhibit a bump feeling while braking to a stop less than 10 MPH (16 Km/h). The following procedure will improve the bump felt while braking to a stop. SERVICE PROCEDURE NOTE DO NOT ATTEMPT TO REPLACE THE MECHATRONIC UNIT. MECHATRONIC REPAIR / REPLACEMENT IS NOT AUTHORIZED FOR THIS ISSUE. Install Integrated Diagnostic System (IDS) / Portable Diagnostic Software (PDS) or equivalent and ID the vehicle. Update the powertrain control module (PCM) and transmission control module (TCM) calibration using IDS release 57.11 and higher or 58.2 and higher. This new calibration is not included in the VCM 2008.11 DVD. Calibration files may also be obtained at www.motorcraft.com. Since the TCM cannot be independently reprogrammed, reprogram the Programmable Module Installation (PMI) function to ensure that engine and transmission calibrations are updated to the latest level simultaneously. NOTE a. Verify that the TCM Calibration shows 8L2P-7J104-AC, (8L2P-7J104-CC for builds after 12/3/2007) part number after reprogramming is complete. Select the following from the IDS tool, Toolbox, Powertrain, OBD Test Modes, Mode Level 9 Vehicle Info, TCM Cal Part Number. Clear TCM keep alive memory (KAM) and adaptive tables. a. Using IDS: (1) (2) (3) (4) b. Using PDS: (1) (2) Open Toolbox. Choose Powertrain. Choose Reset KAM. Then Choose TCM. Choose all Tests and Calibrations. Scroll down the menu and Choose Reset TCM KAM.

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2001 Ford Explorer Sport Trac Floor Console – High Series REMOVAL

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Filed Under (Ford) by admin on 28-06-2010

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REMOVAL 1. Disconnect the battery ground cable. 2. Remove the floor console tray. Lift upward at the rear first. 3. Disconnect the floor console electrical connectors. 4. Remove the floor console front bolts. 5. Remove the floor console center bolts. 6. Remove the floor console. NOTE: The console must be moved rearward to disengage the rear mounting bracket. INSTALLATION 1. To install, reverse the removal procedure.

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