ford galaxy 19 tdi fan belt diagram
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Filed Under (Ford) by admin on 05-06-2011
Common causes of camshaft timing belt failure on the above vehicles are due to incorrect operating tension, or ingress of dirt, water, or debris entering the timing belt cover. Predominantly on Fiesta models a high percentage of camshaft timing belt failures occur after the ancillary poly ‘V’ drive belt has failed, where strands of material off the broken belt have entered the timing belt cover. This is especially so where an ancillary belt has been fitted that does not contain “Kevlar” based materials. It is therefore important to always remove the timing belt cover to check for belt debris if the ancillary belt has failed. Any contamination that enters the timing belt cover can become compressed between the surfaces of the camshaft timing belt and drive pulleys. This causes wear to both the belt teeth, backing surface, and damage to the drive pulleys, resulting in premature failure of the camshaft timing belt. Later engines have modifications to improve the sealing of the belt cover around the crankshaft pulley, to reduce the level of outside contamination. Incorrect tensioning of the belt during installation will adversely affect the life of the belt. Before fitting a new belt it is important to check and observe the following points :- 1) Right Hand Inner Wing Splash Shield (Fiesta, Escort, Mondeo) This must be fitted and undamaged. 2) Timing Belt Cover Check that all components of the cover are fitted and undamaged. Ensure the latest type of modified cover is fitted. 3) a) Toothed Drive Pulleys Check that the tooth profiles are not worn or damaged. On vehicles built before January 1994 special attention should be given to the nylon toothed pulley situated below the camshaft pulley in a clockwise position on the belt drive (see diag item 4). This should be changed to a modified steel pulley (Ford No. 7053802) plus bolt (6701537). Ensure that the Camshaft and Injection Pump sprockets are free to rotate on the drive locations when the retaining bolts are slackened off. b) 4) a) b) c) Water Pump, Idler and Tensioner Pulleys Check that the belt running surfaces are not worn or damaged. Check that the flanges are running true and not damaged. Check that the water pump, and pulley bearings are in good condition, to ensure correct belt alignment. 5) Crankshaft Pulley The toothed pulley is in two parts. The rear section (Injection Pump Drive) is located onto the crankshaft by a small drive pin. The front section (Camshaft and “Poly V” belt drive) engages onto the rear pulley via a small vee protrusion on the rear face. Should the central fixing bolt for the crankshaft pulley come loose, or an old bolt re-used (Stretch bolt design), it is possible for fretting to take place damaging the locations. The crankshaft and camshaft pulleys can then move out of timing alignment, resulting in valve and piston contact damage. Replacement Procedure As the vehicle is fitted with two timing belts, one to drive the Camshaft, and one to drive the Injection Pump drives, which are driven off the crankshaft pulley, it is strongly recommended that both belts are replaced at the same time. NOTE: Special tools are required to lock the crankshaft, camshaft, and injection pump in the correct angular location when changing the belts, to ensure correct timing position. IMPORTANT: Ensure the engine is cold (not run for 4 hours) before commencing working as this will affect the setting of the timing belt tension and could lead to premature failure. Continued . . . .
Filed Under (Jeep) by admin on 03-01-2011
Correct drive belt tension is required to ensure optimum performance of the belt driven engine accessories. There are different types of adjustment gauges for checking either a serpentine or a V-type belt. Use the correct gauge when checking belt tension. Place gauge in the middle of the section of belt being tested (between two pulleys) to check tension. Do not allow the gauge (or gauge adapter) to contact anything but the belt. BELT SCHEMATICS The belt routing schematics are published from the latest information available at the tingle of publication. If anything differs between these schematics and the Belt Routing Label, use the schematics on Belt Routing Label. This label is located in the engine compartment. BELT REPLACEMENT OR ADJUSTMENT- LEFT HAND DRIVE Belt tension is adjusted at the power steering pump bracket and idler pulley assembly. 1. Disconnect negative battery cable from battery. 2. Loosen idler pulley bolt at the power steering bracket. 3. Loosen adjusting bolt until belt can be removed from pulleys. 4. Remove belt. INSTALLATION 1. Check condition of all pulleys. CAUTION: When installing the serpentine accessory drive belt, the belt MUST be routed correctly. If not, the engine may overheat due to the water pump rotating in the wrong direction. 2. Install new belt. 3. Using serpentine belt tension gauge, tighten adjusting bolt until belt reaches proper tension. Refer to Belt Tension at the rear of this section for proper belt tension. 4. After belt is tensioned correctly, tighten idler pulley bolt to 47 Nm (35 ft. lbs.) 5. After idler pulley has been tightened into position, recheck belt tension. Adjust if necessary. BELT REPLACEMENT OR ADJUSTMENT- RIGHT HAND DRIVE (4.0L) 1. Disconnect negative battery cable from battery. 2. Loosen lower alternator mounting bolt and nut. 3. Loosen upper alternator mounting nut. 4. Loosen adjusting bolt at upper alternator bracket until belt can be removed from pulleys. 5. Remove belt. INSTALLATION 1. Check condition of all pulleys.
Filed Under (Ford) by admin on 27-10-2010
WARNING: Do not run the engine while the protective components are removed. Failure to follow these instructions may result in personal injury. All vehicles 1. Remove the air cleaner assembly. 2. Drain the cooling system. Supercharged vehicles 3. Remove the supercharger degas bottle. All vehicles 4. Remove the front air deflector. 1 Remove the pin-type retainers. 2 Remove the front air deflector. 5. Remove the upper hose from the radiator. 1 Release the clamp. 2 Disconnect the hose. 6. Remove the degas bottle hose from the radiator. 1 Release the hose clamp and slide it away from the end of the hose. 2 Slide the overflow hose off the radiator fitting. 7. Remove the fan blade assembly and fan clutch. 1 Use the fan pulley holding wrench to hold the water pump pulley steady. 2 Use the fan clutch nut wrench to remove the fan blade and the fan clutch. 7. Remove the fan blade assembly and fan clutch. 1 Use the fan pulley holding wrench to hold the water pump pulley steady. 2 Use the fan clutch nut wrench to remove the fan blade and the fan clutch. 9. NOTE: If the lead retaining clip is broken, install a new lead retaining clip. If equipped, disconnect the fan clutch electrical connector and lead retaining clip. 10. Remove the fan blade and fan shroud out of the vehicle together. 11. Remove the bolts and separate the fan blade assembly from the fan clutch. 12. NOTE: To avoid stripping the threads, use the correct bolts when installing a new fan clutch. Use’ bolts 575632-S426 for fan clutch F85A-8A616 and bolts N602548-S426 for fan clutch 2L34-8A616 and 2C64-8A616. To install, reverse the removal procedure.
Filed Under (Ford) by admin on 08-03-2011
Checking Timing An access plug is provided in the cam drive belt cover so that camshaft timing can be checked without removal of the cover or any other parts. 1. Remove the access plug from the cam drive belt cover. 2. Rotate the crankshaft so that the No. 1 piston is rising on compression stroke. 3. Set the crankshaft to TDC by aligning the timing mark on the crank pulley with the TC mark on the belt cover. Always turn the engine in the direction of normal rotation (clockwise, as viewed from the front). Backward rotation may cause the timing belt to jump time, due to the arrangement of the belt tensioner. 4. Look through the access hole in the belt cover to make sure that the timing mark on the cam drive sprocket is lined up with the pointer on the inner belt cover. 5. Install the belt cover access plug. Adjusting Timing Belt SPECIAL SERVICE TOOL(S) REQUIRED Description Crankshaft Belt Tension Adjusting Tool T74P-6254-A 1. Remove the outer timing belt cover as outlined in this section. CAUTION: Attempting to adjust timing belt tension without loosening spring pivot bolt will break Crankshaft Belt Tension Adjusting Tool T74P-6254-A when relieving tension on the belt. 2. If belt timing or tension is incorrect, loosen timing belt spring pivot bolt. 3. Hold tensioner with Camshaft Belt Tension Adjusting Tool T74P-6254-A. 4. While holding tensioner, loosen adjusting bolt and gradually release spring tension. Loosening Timing Belt Tensioner, 2.3L Tool Number 8 — 5. Using adjusting tool, pry tensioner away from belt. While holding, tighten adjusting bolt. There should be no tension on belt. Camshaft Timing Belt, 2.3L I-4 Timing Mark on Camshaft Sprocket Remove the bolts holding the crankshaft position sensor in place and pull the sensor assembly free of the dowel pin. 7. Remove the crankshaft pulley , crankshaft pulley hub and timing belt guide. 8. Remove the drive belt and inspect it for wear or damage. If the belt is damaged, replace it. 9. Remove one spark plug from each cylinder. 10. If not done: a. Loosen tensioner adjusting bolt. b. Using Camshaft Belt Tension Adjusting Tool T74P-6254-A, pry tensioner clockwise against spring tension as far as possible. c. Tighten adjusting bolt to hold tensioner in released position. 11. Align crankshaft so number one piston is at TDC (top dead center) as indicated by timing mark. 12. Line up camshaft sprocket timing mark with inner timing belt cover timing mark and key is pointing down.
Filed Under (Chevrolet) by admin on 20-08-2010
Removal Procedure 1. Remove the upper fan shroud. 2. Install the J 46406 to the fan clutch. 3. Remove the fan hub nut from the water pump in a counterclockwise rotation. 4. Remove the fan clutch bolts from the rear of the fan blade. 5. Separate the fan clutch from the fan blade. Installation Procedure 1. Install the fan clutch bolts from the rear of the fan blade. 2. Notice: Refer to Fastener Notice in Service Precautions. Install the fan clutch bolts. Tighten the bolts to 23 Nm (17 ft. lbs.). 3. Install the fan assembly. 4. Install the J 46406 to the fan clutch. Tighten the nut clockwise to 56 Nm (41 ft. lbs.). 5. Install the upper fan shroud.