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2007-2008 Ford Explorer Sport Trac SPARK PLUG REMOVAL INSTRUCTIONS

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Filed Under (Ford) by admin on 07-09-2010

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FORD: 2005-2008 Mustang 2004-2008 F-150 2005 Excursion 2005-2008 Expedition, F-Super Duty 2006-2008 Explorer, F-53 Motorhome Chassis 2007-2008 Explorer Sport Trac This article supersedes TSB 08-1-9 to update Vehicle Applications, Service Procedure and Part List. ISSUE Some 2004-2008 F-150, 2006-2008 Mark LT, 2005-2008 F-Super Duty, Expedition, Navigator and 2005 Excursion, with 5.4L 3-V engine; 2005-2008 Mustang, 2006-2008 Explorer, Mountaineer, and 2007-2008 Explorer Sport Trac with 4.6L 3-V engine; 2005-2008 F-Super Duty, 2006-2008 F-Stripped Chassis, and 2005 Excursion, with 6.8L 3-V engine may experience difficulty with spark plug removal. This may cause damage to the spark plug and leave part of the spark plug in the cylinder head. Affected engine build dates are as follows: 5.4L 3-V and 6.8L 3-V before 10/9/07, 4.6L 3-V before 11/30/07. ACTION Refer to the following Service Procedure for techniques to remove the spark plugs and extract broken spark plugs. SERVICE PROCEDURE The engine build date can be read on the left hand cam cover information sticker. To remove spark plugs without damage, it is necessary to adhere exactly to this procedure before removal is attempted. LINCOLN: 2005-2008 Navigator 2006-2008 Mark LT MERCURY: 2006-2008 Mountaineer

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2005 Ford F 150 Ignition System, Spark Plug Removal Instructions

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Filed Under (Ford) by admin on 25-10-2010

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ISSUE Some 2004-2008 F-150, 2006-2008 Mark LT, 2005-2008 F-Super Duty, Expedition, and Navigator, with 5.4L 3-V engine; 2005-2008 Mustang, 2006-2008 Explorer, Mountaineer, and 2007-2008 Explorer Sport Trac with 4.6L 3-V engine; 2005-2008 F-Super Duty, 2006-2008 and F-Stripped Chassis, with 6.8L 3-V engine may experience difficulty with spark plug removal. This may cause damage to the spark plug and leave part of the spark plug in the cylinder head. Affected engine build dates are as follows: 5.4L 3-V and 6.8L 3-V before 10/9/07, 4.6L 3-V before 11/30/07. ACTION Refer to the following Service Procedure for techniques to remove the spark plugs and extract broken spark plugs. SERVICE PROCEDURE The engine build date can be read on the left hand cam cover information sticker. To remove spark plugs without damage, it is necessary to adhere exactly to this procedure before removal is attempted. CAUTION DO NOT REMOVE PLUGS WHEN THE ENGINE IS WARM OR HOT. THE ENGINE MUST BE AT ROOM TEMPERATURE WHEN PERFORMING SPARK PLUG SERVICE. REMOVING THE SPARK PLUGS FROM A WARM/HOT ENGINE INCREASES THE CHANCE THE THREADS COULD BE DAMAGED. Spark Plug Removal Procedure 1. Remove the coil-on-plug assemblies and thoroughly blow out the spark plug wells and surrounding valve cover area with compressed air. 2. Back out the spark plugs no more than 1/8 to 1/4 of a turn. Using Motorcraft(R) Carburetor Tune-Up Cleaner, fill the spark plug well just above where the jamb nut hex sits (1/2 – 3/4 teaspoon). A minimum period of 15 minutes of soak time is required. The cleaner will wick down to the ground electrode shield and soften the carbon deposits in this time. DO NOT WORK the spark plug back and forth at this point. NOTE COMPLETELY REVIEW THE PRODUCT LABEL FOR THE MOTORCRAFT CARBURETOR TUNE-UP CLEANER PRODUCT – USE AT ROOM TEMPERATURE AND SHAKE WELL.

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Ford Explorer, Mazda Navajo, Mercury Mountaineer Repair Manual 1991-2001, Sport thru 2003, Sport Trac thru 2005

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Filed Under (Ford, Mazda, Mercury) by admin on 28-08-2009

repair and service manual covers Ford Explorer, Mazda Navajo, and Mercury Mountaineer, all models from 1991 to 2001. Plus Explorer Sport thru 2003 and Explorer Sport Trac thru 2005.

Table of Contents

Introductory pages
About this manual | Introduction | Vehicle identification numbers | Buying parts | Maintenance techniques, tools and working facilities | Jacking and towing | Booster battery (jump) starting | Automotive chemicals and lubricants | Conversion factors | Fraction/decimal/millimeter equivalents | Safety first! | Troubleshooting

* Tune-up and routine maintenance
* 4.0L (pushrod) V6 engine
* 4.0L SOHC V6 engine
* 5.0L V8 engine
* General engine overhaul procedures
* Cooling heating and air conditioning systems
* Fuel and exhaust systems
* Engine electrical systems
* Emissions control systems
* Manual transmission
* Automatic transmission
* Transfer case
* Clutch and driveaxles
* Brakes
* Suspension and steering systems
* Body
* Chassis electrical system
* Wiring diagrams

2002 Ford Explorer Sport/Sport Trac Fuel Tank Removal and Installation

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Filed Under (Ford) by admin on 22-02-2011

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WARNING: Do not open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible injury. 1. Disconnect the battery ground cable. For additional information, refer toSection 414-01. 2. Relieve the fuel system pressure. For additional information, refer to Section 310-00. 3. Raise and support the vehicle. For additional information, refer to Section 100-02. 4. Drain the fuel tank. For additional information, refer toSection 310-00. 4WD vehicles 5. Remove the fuel tank skid plate. 1. Remove the four bolts. 2. Remove the fuel tank skid plate. All vehicles 6. Use a suitable jack to support the fuel tank. 7. Position the fuel tank support strap aside. 1. Remove the bolt. 2. Position the fuel tank support strap aside. 8. Remove the front bolts and push the fuel tank back until the lip clears the support bracket. 9. Partially lower the fuel tank. 10. Disconnect the fuel pump electrical connector. 11. Disconnect the evaporative vapor tube connector. For additional information, refer to Section 310-00. 12. Disconnect the fuel line connector. For additional information, refer to Section 310-00.

2002 Ford Explorer Sport/Sport Trac Cylinder Head Removal

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Filed Under (Ford) by admin on 19-02-2011

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Both cylinder heads 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information , refer to Section 100-02. 2. Relieve the fuel system pressure. For additional information, refer to Section 310-00. 3. Drain the cooling system. For additional information, refer to Section 303-03. 4. Remove the intake manifold. For additional information, refer to Intake Manifold in this section. 5. Remove the cooling fan shroud. For additional information, refer to Section 303-03. 6. Remove the accessory drive belt. For additional information, refer to Section 303-05. 7. Remove the LH valve cover. For additional information, refer to Valve Cover — LH in this section. 8. Remove the RH valve cover. For additional information, refer to Valve Cover — RH in this section. 9. Disconnect the generator electrical connections. 10. Remove the accessory drive belt tensioner. 11. Remove the bolts and the generator and generator mounting bracket as an assembly. 12. Disconnect the crankshaft position (CKP) sensor electrical connector. 13. Disconnect the wiring harness retainers. 14. Disconnect the water temperature indicator sender unit and the engine coolant temperature (ECT) sensor electrical connectors. 15. Disconnect the exhaust gas recirculation (EGR) tube fitting.