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VARIABLE VALVE TIMING (VVT) NOISE WHEN STARTING ENGINE 2007 Mazdaspeed 3 2006-2007 Mazdaspeed 6 2007 Mazda CX-7

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Filed Under (Mazda) by admin on 20-10-2009

APPLICABLE MODEL(S)/VINS
2007 Mazdaspeed3 vehicles with VINs lower than JM1BK******742222 (produced before April 1, 2007)
2006-2007 Mazdaspeed6 vehicles with VINs lower than JM1 GG******109660 (produced before April 1, 2007)
2007 Mazda CX-7 vehicles with VINs lower than JM3ER******166945 (produced before April 1, 2007)
DESCRIPTION
When the engine is first started, some vehicles may exhibit a loud ticking noise from the variable valve timing
(VVT). This is caused by the lock pin of the variable valve timing actuator not fully engaging. Heat treatment has
now been added around the hole of the variable valve timing rotor lock pin to prevent this from happening

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2007 Chevrolet Impala 4T65E Transmission 1-2 Shift Shudder at Light to Moderate Acceleration (Replace Complete Second Clutch Assembly)

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Filed Under (Chevrolet) by admin on 21-10-2010

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Models: 2001-2004 Buick Regal 2001-2005 Buick Century, LeSabre 2002-2007 Buick Rendezvous 2005-2007 Buick Terraza, LaCrosse, Allure (Canada Only) 2006-2007 Buick Lucerne 2001-2005 Chevrolet Venture 2001-2007 Chevrolet Impala, Monte Carlo 2005-2007 Chevrolet Uplander 2006-2007 Chevrolet Malibu SS, Malibu Maxx SS 2001-2002 Oldsmobile Intrigue 2001-2003 Oldsmobile Aurora 2001-2004 Oldsmobile Silhouette 2001-2005 Pontiac Aztek, Bonneville, Montana 2001-2007 Pontiac Grand Prix 2005-2007 Pontiac Montana SV6 2006-2007 Pontiac G6 GTP 2005-2007 Saturn Relay with 4T65E Automatic Transmission (RPOs MN3, MN7, M15, M76) Condition Some customers may comment on a 1-2 shift shudder at light to moderate acceleration. Typically, the throttle plate angle parameter is 12-20% at time of condition with vehicle speed of approximately 24-40 km/h (15-25 mph). The customer may describe the condition as slip or delayed shift into second. Correction Replace the complete second clutch assembly with service kit, P/N 24240561. Refer to the GM Unit Repair Service Manual for the year and model of the vehicle being serviced for the 2nd Clutch service procedure. This service kit contains: Second Clutch Housing Fluid Seal Rings (613), a Second Clutch Assembly (617), a Case Cover (Channel Plate) Upper Gasket (430), and a Case Cover (Channel Plate) Lower Gasket (429). In addition to the content of this service kit, other gaskets not included in this service kit will also be needed to complete the repair – a Case Cover Lower Gasket (429), and a Case Cover Upper Gasket (430). These gaskets can be obtained by ordering gasket kit 24206391. Be sure to use ONLY the Second Clutch Assembly and Second Clutch Housing Fluid Seal Rings provided in this service kit. DISCARD the Second Clutch Assembly and Second Clutch Housing Fluid Seal Rings removed from the transmission being serviced. Disassemble ONLY the Oil Pump Assembly from the Case Cover (Complete). DO NOT disassemble the Control Valve Body from the Case Cover. Remove ONLY the Case Cover-to-Case bolts to remove the Case Cover and Valve Body from Transmission Case AS AN ASSEMBLY . To access all Case Cover-to-Case bolts, it is necessary to remove the Pressure Control Solenoid Valve Assembly (322), and 1-2 & 3-4 Shift Solenoid Valve

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1998 – 2005 Mercedes-Benz 163 ML-Class Chassis Factory Service Manual

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Filed Under (Mercedes-Benz) by admin on 28-08-2009

Factory 163 ML-Class Chassis Service Manuals Includes:
* Engine Manual (for all engines shown in chart) – Fuel system diagnosis, Engine removal & rebuild, tune-up, torque specifications
* Electrical Troubleshooting Manual – Wiring Diagrams, Electrical Component Locations, Electrical Diagnosis, Pin-out Data
* Climate Control Manual – Complete Heater & A/C system service & diagnosis, fan & heater core replacement
* Body & Chassis Manual (for all chassis shown in chart) – Body assembly instructions, panel alignments, transmission & driveline repair, brakes, suspension, steering, exhaust, wheel alignment, torque specifications
* Maintenance Manual – Provides all Scheduled Maintenance Procedures
* Owners Manuals – All Models
Models Year Chassis Engine
ML430 1999-2001 163.172 113.942
ML55 AMG 2000-2002 163.174 113.981
ML320 1998-2003 163.154

112.942
ML350 2003-2005 163.157 112.970
ML500 2002-2005 163.175 113.964

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Toyota 2L-T 3L Hilux surf diesel engine manual

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Filed Under (Toyota) by admin on 26-08-2009

Toyota Hilux Surf 2.5 & 2.8 engine manual
This Toyota engine workshop manual will cover the 2.5 and 2.8 diesel engines fitted in the import Hilux Surfs.
For models LJ70, 72, 73, 77, 79series LN106, 111,130, 135series
This engine manual has been prepared to provide information covering general service repairs for the 2L-T and 3L engines mounted on the Toyota Land Cruiser, Hilux and 4Runner. Covering the following
* Introduction
* Engine Mechanical
* Turbocharger System
* Fuel System
* Cooling System
* Lubrication System
* Starting System
* Charging System
* Service Specifications, standard bolt torque spec, Special service materials & Special service tools.
In PDF format and 100′s of pages in total and includes the second generation Hilux owners manual.
A ideal companion to have with your Hilux, especially if you are having the dreaded overheating problems and cracked head associated with the 2.5 turbo

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2007 Mazda CX-7 FRONT CRANKSHAFT BOLT SERVICE WARNING

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Filed Under (Mazda) by admin on 16-06-2011

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APPLICABLE MODEL(S) / VINS 2001-2007 Truck / B-Series (2.3L Only) 2005-2006 Tribute (2.3L Only) 2003-2007 Mazda6 (2.3L Only) 2004-2007 Mazda3 (2.0L & 2.3L) 2006-2007 Mazda5 2006-2007 Mazda MX-5 2006-2007 Mazdaspeed6 2007 Mazda CX-7 2007 Mazdaspeed3 DESCRIPTION When removing or replacing the crankshaft pulley on a 2.0L (Mazda3 only) or a 2.3L engine, be sure to follow the Workshop Manual procedures. The crankshaft pulley is not keyed to the crankshaft, and when loosened, it may move out of position on the crankshaft. The engine MUST be re-timed whenever the crankshaft pulley bolt is loosened, removed, or replaced. For normal aspirated engines, follow the Workshop Manual procedures and time the engine using Special Tools (Crankshaft Alignment Pin 303-507, Camshaft Alignment Timing Tool 303-465 and a standard M6 X 1.0 X 2.25 bolt). For direct injection spark ignition engines, follow the Workshop Manual procedures and time the engine using Special Tools (Crankshaft Alignment Pin 303-507, Camshaft Alignment Timing Tool 303-1061 and a standard M6 X 1.0 X 2.25 bolt). Please refer to the Mazda Job Aid on MS3 under Training titled “Engine Timing Verification and Correction LF2.0L and L3/L3T 2.3L” for more information. CAUTION: Engine damage will occur if the engine is not re-timed properly. Refer to applicable Workshop Manual (Section 01-10 – MECHANICAL – 2.0L (Mazda3 only) or 2.3L). NOTE: Damage to an engine caused by not following proper Workshop Manual procedures may result in denial of warranty claims or back charges.

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