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2004–2010 Toyota 4Runner Front Seat Squeak Noise

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Filed Under (Toyota) by admin on 20-05-2011

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Some customers may experience a squeak noise due to contact between the seat track locating pin(s) and the ?oor pan location hole(s). The following procedure describes the repair method to correct this condition. 1. Disconnect the negative (–) battery terminal. 2. Remove the plastic front seat track covers, use a Plastic Pry Tool to disengage the claws and carefully remove the plastic seat track covers. NOTE Refer to the appropriate Toyota Repair Manual for each model for detailed instructions on how to remove the plastic seat track covers. 4. Remove the LH front seat assembly. A. Move the seatback to the full upright position. B. Remove the four (4) seat track securing bolts. C. Disconnect the electrical connectors and remove the complete seat assembly. 5. Remove the seat track locating pins. A. With the seat removed from the vehicle, tilt the seat assembly backward to gain access to the seat track locating pins. B. Use a power cut-off tool to cut off the two (2) locating pins leaving 2 mm (0.1 in.) or less of each pin. NOTE • Do NOT permit the power cut-off tool to contact the seat track. ONLY cut off the shaft of the pin (near the base of the seat track). • The seat track locating pins’ function is to ease installation during manufacturing and does NOT provide any other function. Figure 5.. 6. Clean and paint bare metal surfaces. A. Remove any metal shavings from the seat track/seat assembly. B. Clean the bare metal surface of the remainder of the seat track locating pin with wax, grease, and silicone remover. C. To prevent corrosion, coat any bare metal surfaces still attached to the seat track with a brush-on type paint. 7. Install LH front seat assembly. A. Place the seat on the cabin ?oor. B. Reconnect all electrical connectors under the seat. C. Install all four (4) seat track retaining bolts (?ngertight). D. Tighten the two (2) front seat track attaching bolts. NOTE The bolt torque speci?cation varies by model. Please refer to the Repair Manual for the correct bolt torque for the model you are working on. E. Tighten the two (2) rear seat track attaching bolts. NOTE The bolt torque speci?cation varies by model. Please refer to the Repair Manual for the correct bolt torque for the model you are working on. F. Reinstall all plastic seat track covers. 8. Repeat steps 1 – 6 for the RH seat assembly. 9. Reconnect the negative (–) battery terminal. 10. Test power seat operation and seat heater (if equipped) for proper operation. 11. Initialize front passenger occupant classi?cation system and re-initialize any other power systems. Refer to the applicable model and model year repair manual initialization procedures. 12. Inspect SRS warning light operation. 13. Test drive vehicle and con?rm that the seat squeak has been eliminated.

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2008 Dodge Charger Seat Back Cushion / Cover Second Row REMOVAL

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Filed Under (Dodge) by admin on 02-08-2010

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1. Remove the seat cushion. See: Seat Cushion\Service and Repair\Seat Cushion / Cover – Removal 2. Remove the nut and disconnect the seat belt anchor. 60/40 Seat Back – Wagon 40% SEAT BACK SIDE 1. Fold the 40% section of the seat (2) down. 2. Remove the nuts (5). 3. Pivot the seat back off the pivot pin (3) located on the 60% seat back. 4. Remove the seat back from vehicle. 60/40 Seat Back – Wagon 60% SEAT BACK SIDE 1. With the 40% seat back removed. 2. Fold the 60% section of the seat down. 3. Remove the four nuts attaching seat back (5). 4. Remove the seat back for vehicle. 60/40 Seat Back – Domestic Sedan 40% SEAT BACK SIDE 1. Fold the 40% section of the seat (3) down. 2. Remove the two nuts (4) attaching seat back. 3. Pivot the seat back off the pivot pin (1) located on the 60% seat back (2). 4. Remove the seat back from vehicle. 60/40 Seat Back – Domestic Sedan 60% SEAT BACK SIDE

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2008 Dodge Charger Seat Back Cushion / Cover – Removal

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Filed Under (Dodge) by admin on 31-07-2010

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1. Remove the seat cushion. See: Seat Cushion\Service and Repair\Seat Cushion / Cover – Removal 2. Remove the nut and disconnect the seat belt anchor. 60/40 Seat Back – Wagon 40% SEAT BACK SIDE 1. Fold the 40% section of the seat (2) down. 2. Remove the nuts (5). 3. Pivot the seat back off the pivot pin (3) located on the 60% seat back. 4. Remove the seat back from vehicle. 60/40 Seat Back – Wagon 60% SEAT BACK SIDE 1. With the 40% seat back removed. 2. Fold the 60% section of the seat down. 3. Remove the four nuts attaching seat back (5). 4. Remove the seat back for vehicle. 60/40 Seat Back – Domestic Sedan 40% SEAT BACK SIDE 1. Fold the 40% section of the seat (3) down. 2. Remove the two nuts (4) attaching seat back. 3. Pivot the seat back off the pivot pin (1) located on the 60% seat back (2). 4. Remove the seat back from vehicle. 60/40 Seat Back – Domestic Sedan 60% SEAT BACK SIDE

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1995 Ford Contour Hoses Pressure and Return REMOVAL AND INSTALLATION

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Filed Under (Ford) by admin on 15-02-2011

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Removal 1. Disconnect battery ground cable. 2. Disconnect power steering pressure (PSP) switch electrical connector. 3. Remove power steering pressure (PSP) switch from power steering pressure hose. 4. On 2.0L engine, remove one nut, two bolts and disconnect power steering pressure hose from power steering pump bracket and engine lifting bracket. 5. On 2.5L engine, remove one bolt and disconnect power steering pressure hose from front engine support insulator. 6. Remove power steering pump auxiliary reservoir as outlined. 7. Raise vehicle on hoist. Refer to Section 00-02. 8. Remove front sub-frame. Refer to Section 02-01. 9. Remove six bolts and steering gear cover plate from front sub-frame. 10. Disconnect power steering pressure hose and power steering return hose unions from steering gear. 11. Remove two bolts retaining power steering pressure and return hoses to front sub-frame and remove power steering pressure and return hoses. CAUTION: Whenever the power steering pressure and return hoses and/or steering gear are disconnected, the power steering pressure and return hoses and/or steering gear should be plugged to prevent system contamination. If the power steering system becomes contaminated with dirt or other foreign matter, power steering pump and/or steering gear failure may result. Installation 1. Position power steering pressure and return hoses to front sub-frame and secure with two bolts. Tighten bolts to 28 Nm (21 lb-ft). 2. Connect power steering pressure hose and power steering return hose unions to steering gear. Tighten unions to 31 Nm (23 lb-ft). 3. Install steering gear cover plate and secure with six bolts. Tighten bolts to 50 Nm (37 lb-ft). 4. Install front sub-frame. Refer to Section 02-01. 5. Lower vehicle. 6. Install power steering pump auxiliary reservoir as outlined. 7. On 2.5L engine, connect power steering pressure hose to front engine suppor t insulator and secure with one bolt. Tighten bolt to 6 Nm (53 lb-in). 8. On 2.0L engine, connect power steering pressure hose to power steering pump bracket and engine lifting bracket. Secure with one nut and two bolts. Tighten nut and bolts to 6 Nm (53 lb-in). 9. Install power steering pressure (PSP) switch into power steering pressure hose. 10. Connect power steering pressure (PSP) switch electrical connector. 11. Connect battery ground cable. 12. Refill power steering fluid as necessary and bleed system. Refer to Section 11-00. Hose Fittings, Pressure and Return Line at Steering Gear and Pump

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2005-2010 Chevrolet Cobalt Loss of Power Steering Assist – Replace Electric Power Steering Motor

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Filed Under (Chevrolet) by admin on 01-01-2011

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SUBJECT: MODELS: Loss of Power Steering Assist – Replace Electric Power Steering Motor 2005-2010 Chevrolet Cobalt 2005 Pontiac Pursuit 2005-2006 Pontiac G4 2006 Pontiac G5 Pursuit 2007-2010 Pontiac G5 Equipped with Electric Power Steering 2005-2010 model year Chevrolet Cobalt vehicles; 2005 model year Pontiac Pursuit; 2005-2006 model year Pontiac G4; 2006 model year Pontiac G5 Pursuit; and 2007-2010 model year Pontiac G5 vehicles equipped with electric power steering. Some of these vehicles have a condition in which a sudden loss of power steering assist could occur at any time while driving the vehicle. If the power steering assist is lost, a chime will sound and a “Power Steering” message will be displayed in the Driver Information Center to inform the driver of the condition. Steering control will be maintained, as the vehicle defaults to a manual steering mode. If power steering assist is lost, it may require greater driver effort at low vehicle speeds, for example, below 15 mph (25 km/h). Unless a driver compensates for this additional effort, it may increase the risk of a crash. Typically, the next time the vehicle is started, the power steering assist will return and the “Power Steering” message will no longer be displayed. EPS Motor Replacement Procedure Note: The use of Loctite is no longer required. Loctite should not be used for any further applications. 1. Connect the Tech 2® to the vehicle and check for diagnostic trouble codes (DTCs). 2. Record any present DTCs on the repair order and during claim submission. 3. Clear any DTCs that are present. 4. Remove the power steering assist motor. Refer to Power Steering Assist Motor Replacement in SI. Note: For 2005 model year vehicles only: Do NOT install the o-ring between the motor assembly and the steering column assembly. The new service motor kit will include an o- ring, but DO NOT install the o-ring for 2005 model year vehicles only. 5. Install the new power steering assist motor. Refer to Power Steering Assist Motor Replacement in SI. 6. Perform Test Drive.

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