Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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JATCO Gearbox – KV6 – NAS models Remove 1. 2. 3. 4. Position the vehicle on a twin-post lift. Tie bonnet back in upright position. Disconnect battery earth lead. Remove engine acoustic cover. 5. 6. 7. 8. Release HO2S multiplug from support bracket on LH camshaft cover, disconnect multiplug. Raise vehicle on lift. Remove rear beam. Remove RH catalytic converter. 9. Remove 2 nuts securing front pipe to manifold. 10. Release and disconnect post catalyst HO2S multiplug. 11. Release post catalyst HO2S harness from clips. 12. Remove bolt securing front pipe to bracket and remove front pipe. Discard gasket. 13. Remove 3 screws securing LH splash shield and remove shield. 14. Release HO2S lead from clip on cylinder block. Remove 4 nuts securing exhaust manifold to cylinder head, remove manifold and discard gasket. 15. Drain fluid from IRD. 16. Drain gearbox fluid. 17. FitLRT-54-026 to the RH drive shaft inboard joint. 18. Using a suitable lever, release drive shaft from IRD. 19. With assistance, pull hub outwards and release drive shaft from IRD. CAUTION: Care must be taken not to damage oil seal when removing drive shaft from IRD. CAUTION: To avoid damage to gaiter or joint, do not allow shaft to hang on joint. 20. Remove LRT-54-026 from RH drive shaft inboard joint. 21. Remove and discard drive shaft circlip. 22. Remove bolt securing lower engine steady to sump mounting bracket. 23. Remove lower engine steady noting that ‘TOP’ mark on engine steady faces uppermost. 24. Reference mark front propeller shaft for reassembly. 25. Remove 6 nuts and bolts securing propeller shaft to IRD drive flange. 26. Release propeller shaft from IRD drive flange and tie shaft aside. CAUTION: Care must be taken to support the Tripode joint when removed from the IRD unit. To avoid damage to gaiter or steel can, the joint should not be allowed to fully extend or be dropped. 27. Disconnect breather hose from IRD housing. 28. Position container to collect coolant spillage.

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Service Requirements: Vehicle must meet ALL of the following criteria. 1 – Procedure is valid only for vehicles that show the OE code in the OTIS View Campaign inquiry screen on the day of repair (see Page 11). 2 – Vehicle must be within the Limited New Vehicle Warranty. 3 – Procedure must be performed within the allotted time frame stated in this Technical Bulletin. Procedure: – Raise hood, inspect for white dot located on accessory drive belt tensioner. – If white dot is present, close out the Required Vehicle Update in O.T.I.S. Input appropriate code ( see page 11). – If white dot is not present, follow instructions to perform update programming (Flashing) of transmission control module. Note: When performing the reflash procedure, ALL DTCs for all systems are erased. DTCs linked to Guided Fault Finding function tests will be lost. Therefore, always address stored DTCs for Customer concerns unrelated to the reflash procedure first. The following “Update – Programming” (flashing) process may overwrite any “TUNED” ECM or TCM programming.A “TUNED” ECM or TCM is described as any ECM or TCM altered so as to perform outside the normal parameters and specifications approved by Volkswagen of America, Inc. If you encounter a vehicle with a “Tuned” ECM or TCM, prior to performing the “Upda- te – Programming” (flashing) procedure: D Your Dealership should place the vehicle owner on notice in writing, that their ECM or TCM was found to have been tuned, and that any damage caused by the tuning of the ECM or TCM (including any adverse emissions consequences) will not be covered by Volkswagen of America, Inc. warranties.

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To prevent damage, ensure steering wfieel and spiral cable DO NOT rotate before or during reassembly. SRS warning lamp Airbag Operation • Switch ignition ON. a SRS warning lamp illuminates. D Lamp extinguishes after approximately 6 seconds. • If not: Refer to Self-diagnosis section. D SRS control module fault memory can only be checked using diagnostic equipment connected to the data link connector (DLC). Disarm the system /0\ ^ ^ ^ J ^ ^ ^ / When Fascia/instrument panel removal or replacement. Front seat belt removal or replacement. Front seat repair or replacement. Repair wor1< around SRS components, especially airbag and pretensioners. • SRS component removal or replacement. D Steering wheel/column repair or replacement. • Welding operations. • • • o How n Ensure ignition switched OFF. o Remove ignition key. • Disconnect battery earth lead. Make sure accidental reconnection is not possible. • Wait 10 minutes tiefore commencing work. Arm the system : ^ How n Ensure ignition switched OFF. D Reconnect battery earth lead. D Keep clear of deployment area. D Switcti ignition ON. • Check SRS warning lamp operation.

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Difficulty Selecting Transmission Ranges – GEARBOX FAULT Message – Reset J-Gate Remove and destroy Bulletin XT307-01, dated 08/01. Replace with this Bulletin. The adjustment procedure has been revised. Issue: Some 2002 MY X-TYPE vehicles with automatic transmissions may experience customer complaints of being unable to select a transmission range, or the message ‘GEARBOX FAULT’ flashing on the message center (or the powertrain malfunction lamp [MIL] illuminating) causing the vehicle to run in limp-home mode. Action: Using WDS, check for any diagnostic trouble codes (DTCs) stored. If any DTC is stored (see table), the J-gate assembly is functioning incorrectly and needs resetting. In order to do this, follow the Workshop Procedure outlined below. Note: Before starting the J-gate setting procedure, ensure the vehicle is cold, or has been left to cool for at least 2 hours.

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PEUGEOT 306 1.4 / 1.8(16V) and 406 1.8(16V) MODELS FROM 1997 to 2002 – IDLE CONTROL PROBLEMS. SAGEM SL96 (3 row, 55 pin) ECU suffers from damage to idle control CAUSED BY DEFECTIVE COILS. Replacing ECU WITHOUT REPLACING COILS WILL RESULT IN NEW ECU FAILING WITHIN VERY SHORT TIME FRAME. Sagem SL96 Symptoms 1) Car suffers idle control problems manifested as rough running at idle and stalling at traffic lights. 2) Check engine light usually illuminates with coil pack fail and idle control fault
codes. Diagnostic Checklist 1) Check fault codes – if fault code does not identify which coil has failed, REPLACE BOTH. Coil failure almost guarantees ECU failure but run car with new coil(s) – if idle control is correct – and idle control fault code does not reappear then ECU has probably survived