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1. Disconnect the clutch actuator cylinder line. 2. Remove the transmission. 3. Remove the clutch actuator cylinder bolts from the transmission. 4. Remove these components from the transmission: ^ The upper bolt ^ The clutch actuator cylinder Installation Procedure 1. Lubricate the inside diameter of the bearing with GM P/N 12345777, or equivalent. 2. Install these components to the transmission: ^ The clutch actuator cylinder ^ The bolts 2005 Chevrolet Cavalier L4-2.2L VIN F 3. Install the upper line release bolt. 4. Install the transmission. 5. Connect the clutch actuator cylinder line. 6. Bleed the hydraulic system.

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Removal Procedure 1. Remove the clutch master cylinder pushrod from the clutch pedal. 2. Remove the master cylinder retaining nuts at the front of the dash. 3. Remove the remote reservoir. 4. Disconnect the clutch actuator cylinder line. 5. Remove the clutch master cylinder assembly from the clutch pedal assembly. Installation Procedure 1. Install the clutch master cylinder assembly to the clutch pedal assembly. 2. Connect the clutch actuator cylinder line. 2005 Chevrolet Cavalier L4-2.2L VIN F 3. Install the remote reservoir. Notice: Refer to Fastener Notice in Service Precautions. 4. Install the master cylinder retaining nuts at the front of the dash. ^ Tighten the nuts evenly to 21 Nm (15 ft. lbs.). 5. Install the pushrod to the clutch pedal. 6. Bleed the hydraulic system.

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2005-2007 model year Chevrolet Corvette vehicles equipped with a removable roof, and 2006-2007 model year Chevrolet Corvette Z06 vehicles. Some of these vehicles have a condition in which the adhesive between the roof panel and the frame may separate. If there is a partial separation, the occupant may notice one or more symptoms, such as a snapping noise when driving over bumps, wind noise, poor roof panel fit, roof panel movement/bounce when a door or hatch is closed, or a water leak in the headliner. If there is a complete separation, the roof panel may detach from the vehicle. If this were to occur while the vehicle was being driven, it could strike a following vehicle and cause injury and/or property damage. SERVICE PROCEDURE Z06 Vehicles Note: Carefully remove the sunshade bezel to avoid damaging it. Do not discard the bezel as instructed in SI, it will be reused. If the bezel is difficult to remove, use a screwdriver wrapped with tape to remove it. 1. Remove the driver and passenger side sun visor and sun visor clamp. Refer to the Sun Shade Replacement procedure in SI. 2. Disconnect the rear view mirror electrical connector. Refer to the Rear View Mirror Replacement procedure in SI. 3. Remove the windshield side garnish molding. Refer to the Windshield Side Garnish Molding Replacement procedure in SI. Note: The rear roof bow trim panel holds the rear of the headliner in place. 4. Remove the rear roof bow trim panel. Refer to the Rear Roof Bow Trim Panel Replacement procedure in SI. 5. Remove the headliner from the vehicle 5.1 Ensure that the sunshade and rear view mirror electrical connectors have been disconnected. 5.2 Pry down on the edge of the headliner to loosen it from the vehicle roof panel. 5.3 Lower the headliner and route it through the rear hatch. 6. Remove the bolts on all four corners of the roof panel and the center rear bracket. 7. Remove the roof panel from the vehicle. Discard the 10 roof panel fasteners.

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Use the following field–fix procedure if water is present on the floor carpeting and it can be confirmed that the leak is from the front cowl seam. S 2005 model year Tacoma vehicles. 1. Remove wiper arms and plastic cowl cover. For further removal instructions, refer to the Technical Information System (TIS): 2005 model year Tacoma Repair Manual: Wiper & Washer: Windshield Wiper Motor Assy: Replacement. 2. Locate the left and right front cowl seam and wet area with Toyota Glass Cleaner. Refer to Figure 1 for the location of the left front cowl seam. NOTE: Soapy water can be substituted for Toyota Glass Cleaner. Figure 1 3. Turn the blower motor to the High setting and the air intake selector to Fresh and close all doors and windows on the vehicle. 4. Carefully, inspect the front cowl seam area for air bubbles. S If air bubbles are present, the front cowl seam leak has been confirmed. S If NO air bubbles are present, proceed to Confirmation Procedure for Lower Front Cowl Seam Leak on page 3 of this TSB. 1. If a front cowl seam water leak has been confirmed, locate the left front cowl seam and clean with Kent Acrysolt (or equivalent). Follow the directions on the side of the can carefully. 2. Dry the open seam with compressed air prior to applying sealer. 3. Apply a small bead of seam sealer to the top side of the left front cowl seam as shown in Figure 1. 4. Repeat steps 1 – 3 for the right front cowl seam (if necessary). 5. Allow the seam sealer to dry according to the instructions on the package.

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ISSUE: Some 2005-2007 Freestyle, 2005 Five Hundred and Montego vehicles may experience symptoms of a water leak from the roof opening panel (moon roof). ACTION: Follow the Service Procedure steps to correct the condition. SERVICE PROCEDURE Inspection Procedure Overview On 2005 model year (MY) vehicles, inspect/install moon roof motor that has revised software to aid in proper glass closure and center glass. New software has a hard stop at the closed position to prevent accidental under/over closing of glass. On Freestyle vehicles, reroute rear drain tubes. Current rear drain tube routing may not be adequate to handle water when vehicle is parked with the front of vehicle on a slight incline. Proper routing should allow 1 quart (1.0 liter) of water per minute for each rear drain. For 2005 MY Vehicles 1. 2. 3. 4. 5. Inspect for original motor software strategy. Open moon roof to vent. Press and hold switch to close moon roof. If moon roof closes and then starts to open after a brief delay, replace roof opening panel motor with a revised part. Refer to Workshop Manual (WSM), Section 501-17 for removal and installation procedure. If motor stops when closed and does not start to open, motor already has revised software. Center Moon Roof Glass 1. Use a piece of stiff paper (business card), or thin flexible plastic to check the seal tension on the left and right sides of the moon roof glass. Also, inspect the height of the moon roof per the WSM Section 501-17. If the seal tension is consistent side to side, and the height is within specification, do not adjust the glass. 2. If the glass height to the body roof panel is out of specification, follow the alignment procedure in the WSM, Section 501-17. 3. If the seal tension is uneven side to side, note the direction the glass needs to be adjusted and remove the glass per WSM, Section 501-17. a. Carefully apply pressure to each of the metal attachment tabs in the OPPOSITE direction that the glass needs to be adjusted. Apply only enough pressure to achieve the necessary adjustment. Too much pressure may cause over adjustment or damage to the glass attachment points. b. Reinstall the glass. NOTE: Freestyle Vehicles Only 1. Follow the WSM, Section 501-05 for removing the headliner, but STOP before removing the headliner from the vehicle. NOTE: Reroute Rear Drain Tubes Vehicles Equipped With Side Air Curtains Only 1. Starting at the moon roof module assembly exit spout, remove and discard the first hanger clip. 2. At the first hanger clip location add new large C-clip. This clip will attach to the air curtain canister, 10.5″ (267 mm) back from rear moon roof exit spout, so that drain tube is beside it. Cut off excess strap. (Figure 1) THE ROOF PANEL SYSTEM MUST BE RE-INITIALIZED AFTER GLASS REMOVAL. WSM SECTION 501-17. VEHICLES EQUIPPED WITH SIDE SAFETY CURTAINS MUST DEPOWER THE SAFETY RESTRAINTS SYSTEM (SRS).