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Ford Explorer, Mazda Navajo, Mercury Mountaineer Repair Manual 1991-2001, Sport thru 2003, Sport Trac thru 2005

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Filed Under (Ford, Mazda, Mercury) by admin on 28-08-2009

repair and service manual covers Ford Explorer, Mazda Navajo, and Mercury Mountaineer, all models from 1991 to 2001. Plus Explorer Sport thru 2003 and Explorer Sport Trac thru 2005.

Table of Contents

Introductory pages
About this manual | Introduction | Vehicle identification numbers | Buying parts | Maintenance techniques, tools and working facilities | Jacking and towing | Booster battery (jump) starting | Automotive chemicals and lubricants | Conversion factors | Fraction/decimal/millimeter equivalents | Safety first! | Troubleshooting

* Tune-up and routine maintenance
* 4.0L (pushrod) V6 engine
* 4.0L SOHC V6 engine
* 5.0L V8 engine
* General engine overhaul procedures
* Cooling heating and air conditioning systems
* Fuel and exhaust systems
* Engine electrical systems
* Emissions control systems
* Manual transmission
* Automatic transmission
* Transfer case
* Clutch and driveaxles
* Brakes
* Suspension and steering systems
* Body
* Chassis electrical system
* Wiring diagrams

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1995 Suzuki Sidekick DRIVE AXLES Suzuki – Locking Hubs

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Filed Under (Suzuki) by admin on 16-06-2010

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Manual locking hubs engage and disengage front wheels from axle shafts on 4WD vehicles. These hubs are are optional. When hubs are engaged in LOCK position, wheels and axle shafts rotate together. When hubs are disengaged or unlocked in FREE position, front wheels free-wheel on hub bearings. REMOVAL & INSTALLATION MANUAL LOCKING HUB Removal 1) Position locking hub in FREE position. Remove cover-to- body retaining bolts. Remove cover assembly and gasket. 2) Remove snap ring from drive axle. Remove body-to-hub retaining bolts. Remove body and gasket. See Fig. 1. CAUTION: Lubricate sliding surfaces with multipurpose grease, but DO NOT pack hub with grease.

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2002 Ford Explorer Sport/Sport Trac Cylinder Head Removal

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Filed Under (Ford) by admin on 19-02-2011

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Both cylinder heads 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information , refer to Section 100-02. 2. Relieve the fuel system pressure. For additional information, refer to Section 310-00. 3. Drain the cooling system. For additional information, refer to Section 303-03. 4. Remove the intake manifold. For additional information, refer to Intake Manifold in this section. 5. Remove the cooling fan shroud. For additional information, refer to Section 303-03. 6. Remove the accessory drive belt. For additional information, refer to Section 303-05. 7. Remove the LH valve cover. For additional information, refer to Valve Cover — LH in this section. 8. Remove the RH valve cover. For additional information, refer to Valve Cover — RH in this section. 9. Disconnect the generator electrical connections. 10. Remove the accessory drive belt tensioner. 11. Remove the bolts and the generator and generator mounting bracket as an assembly. 12. Disconnect the crankshaft position (CKP) sensor electrical connector. 13. Disconnect the wiring harness retainers. 14. Disconnect the water temperature indicator sender unit and the engine coolant temperature (ECT) sensor electrical connectors. 15. Disconnect the exhaust gas recirculation (EGR) tube fitting.

2002 Ford Explorer Sport/Sport Trac Fuel Tank Removal and Installation

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Filed Under (Ford) by admin on 22-02-2011

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WARNING: Do not open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible injury. 1. Disconnect the battery ground cable. For additional information, refer toSection 414-01. 2. Relieve the fuel system pressure. For additional information, refer to Section 310-00. 3. Raise and support the vehicle. For additional information, refer to Section 100-02. 4. Drain the fuel tank. For additional information, refer toSection 310-00. 4WD vehicles 5. Remove the fuel tank skid plate. 1. Remove the four bolts. 2. Remove the fuel tank skid plate. All vehicles 6. Use a suitable jack to support the fuel tank. 7. Position the fuel tank support strap aside. 1. Remove the bolt. 2. Position the fuel tank support strap aside. 8. Remove the front bolts and push the fuel tank back until the lip clears the support bracket. 9. Partially lower the fuel tank. 10. Disconnect the fuel pump electrical connector. 11. Disconnect the evaporative vapor tube connector. For additional information, refer to Section 310-00. 12. Disconnect the fuel line connector. For additional information, refer to Section 310-00.

FORD,LINCOLN AND MERCURY AVIATOR • EXPLORER • EXPLORER SPORT • EXPLORER SPORT-TRAC • MOUNTAINEER

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Filed Under (Ford, Lincoln) by admin on 17-10-2009

DISC BRAKES ……………..1-153 DRIVE TRAIN ……………….1-89 DRUM BRAKES ……………1-168
ENGINE REPAIR …………….1-19 FRONT SUSPENSION ……..1-125 FUEL SYSTEM………………1-79 REAR SUSPENSION……….1-145
SPECIFICATIONS AND MAINTENANCE CHARTS …….1-3 Engine and Vehicle Identification ….1-3 General Engine Specifications ………1-3 Engine Tune-Up Specifications……..1-4

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