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VAUXHALL ASTRA ZAFIRA PETROL NEW MANUAL 3758

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Filed Under (Vauxhall) by admin on 05-09-2009

Vauxhall/Opel Astra & Zafira Petrol (Feb 98 – Apr 04) R-04 reg.

Astra Hatchback, Saloon & Estate, & Zafira MPV, inc. special/limited editions.
Does NOT cover Coupe or Convertible, new range introduced May 2004, Diesel or bi-fuel models
1.4 litre (1389cc), 1.6 litre (1598cc), 1.8 litre (1796cc), 2.0 litre (1998cc) & 2.2 litre (2198cc).
Does NOT cover 1.6 litre ‘Twinport’ or 2.0 litre turbo engines

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VAUXHALL ZAFIRA – MISFIRE PROBLEM

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Filed Under (Vauxhall) by admin on 17-04-2010

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Fault
Caller reported to the helpline that the vehicle had developed a misfire under load, especially when the engine was hot. It was also mentioned that as the misfire occurred, the engine would suddenly appear to run on only 3 cylinders. The engine running on 3 cylinders would continue until the ignition was switched OFF. If the engine was re-started the engine would run on all 4 cylinders again until the misfire reoccurred under load, and then the engine once again appeared to be running on only 3 cylinders.
Cause
The initial misfire fault under load was finally traced to cylinder no 1 on the engine. The fault was caused by a poor output from the DIS ignition coil pack fitted to the vehicle. Upon testing the vehicle, it was discovered that when the misfire occurred on cylinder no 1, the Multec engine management ECM would switch OFF the fuel injector for the affected cylinder. The caller reported that when the engine was switched OFF and then restarted the misfire would disappear, and the fuel injector for cylinder no 1 would operate normally again

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1992 Suzuki Swift VALVE CLEARANCE ADJUSTMENT

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Filed Under (Suzuki) by admin on 26-05-2011

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NOTE: Samurai & Sidekick 1) Remove rocker cover. Rotate crankshaft until zero degree (TDC) timing mark of timing belt cover is in line with timing mark on crankshaft pulley. 2) Cylinder No. 1 should be at TDC on compression stroke. Remove distributor cap, and ensure rotor is pointed upward at distributor hold-down bolt and to No. 1 terminal of distributor cap. If not as described, rotate crankshaft 360 degrees. 3) Measure valve clearance between adjustment screw and valve stem using thickness gauge. Check intake valve clearance of cylinders No. 1 and 2 and exhaust valve clearance of cylinders No. 1 and 3. 4) Turn crankshaft one complete revolution (360 degrees). Check intake valve clearance of cylinders No. 3 and 4 and exhaust valve clearance of cylinders No. 2 and 4. Ensure clearance is within specification. See VALVE CLEARANCE SPECIFICATIONS table. 5) If clearance adjustment is necessary, loosen lock nut and turn adjusting screw. After adjusting clearance, tighten adjusting Swift DOHC uses hydraulic lifters. Adjustment is not required. screw lock nut to 11-14 ft. lbs. (15-19 N.m) on Samurai or 90-108 INCH lbs. (10-13 N.m) on Sidekick. On all models, recheck clearance. VALVE CLEARANCE SPECIFICATIONS TABLE ¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ Application SOHC Engines Samurai, Sidekick 8-Valve TBI & Swift (1) Engine Cold Exhaust ……………………. .006-.008 (.15-.20) Intake …………………….. .005-.007 (.13-.17) Engine Hot Exhaust ……………………. .010-.012 (.25-.30) Intake …………………….. .009-.011 (.23-.27) Sidekick 16-Valve PFI Engine Cold Exhaust & Intake ………….. .0031-.0047 (.08-.12) Engine Hot Exhaust & Intake ………….. .0047-.0063 (.12-.16) DOHC Engine Swift (1) …………………………………. (2) (1) – Swift is available with 1.3L DOHC and SOHC engines. (2) – Hydraulic valve lash adjusters are used. Adjustment is not required. ¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ Swift SOHC 1) Remove rocker cover. Remove right side inner fender apron extension to enable timing marks to be seen. Align crankshaft pulley timing mark with TDC mark on timing belt cover. 2) Remove distributor cap. Ensure rotor is pointing upward toward distributor hold-down bolt and to No. 1 terminal of distributor cap. If not as described, rotate crankshaft 360 degrees. 3) Measure valve clearance between adjustment screw and valve stem using thickness gauge. Check intake valve clearance of cylinders No. 1 and 2 and exhaust valve clearance of cylinders No. 1 and 3. Turn crankshaft one complete revolution (360 degrees). Check intake valve clearance of cylinders No. 3 and 4 and exhaust valve clearance of cylinders No. 2 and 4. 4) Ensure clearance is within specification. See VALVE CLEARANCE SPECIFICATIONS table. If clearance adjustment is necessary, loosen lock nut and turn adjusting screw. Hold adjusting screw while tightening lock nut to 11-14 ft. lbs. (15-19 N.m). Recheck clearance. In. (mm)

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2009 Buick Enclave Front and Rear Door Adjustment and/or Alignment for Water Leak

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Filed Under (Buick) by admin on 24-12-2010

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Subject: Models: EI09073 – Front and Rear Door Adjustment and/or Alignment for Water Leak, Windnoise, Clunk, Creak, Rattle, Rumble, Squeak, Binds, Excessive Effort to Close, Poor Fit, Misaligned (Engineering Information) 2009 Buick Enclave 2009 Cadillac Escalade, Escalade EXT, Escalade ESV 2009 Chevrolet Avalanche, Cobalt (Built After VIN Breakpoint 97272611), Colorado, Malibu, Silverado, Suburban, Tahoe, Traverse 2009 GMC Acadia, Canyon, Sierra, Yukon, Yukon XL 2009 Pontiac G5 (Built After VIN Breakpoint 97272611) 2009 Saturn OUTLOOK Some customers may comment about one or more of the following conditions with the front and/or rear doors – water leak, wind noise, clunk, creak, rattle, rumble, squeak, binds, excessive effort to close, difficult to open, inoperative, loose, fits poorly or is mis-aligned. Use this bulletin If, based on preliminary diagnosis, the technician feels that an adjustment and/or alignment of the door(s) will correct the customer complaint or if the vehicle displays an issue where the following labor codes would be used: B4000/B4001 (Front Side Door Adjustment – LH & RH) and/or B4400/B4401 (Rear Side Door Up/Down Adjustment – LH & RH). Cause GM Engineering is attempting to determine the “root cause” for the concern with side door alignment. GM Engineering has a need to obtain information first-hand during the diagnosis and repair. As a result, this information will be used by engineering to “root cause” the customer’s concern and develop a field fix. Instructions Important: DO NOT perform any alignment and/or adjustment to the front and/or rear door

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1992 Mitsubishi Mirage ADJUSTMENTS FRONT WIPER ARM ADJUSTMENT

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Filed Under (Mitsubishi) by admin on 30-12-2010

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ADJUSTMENTS FRONT WIPER ARM ADJUSTMENT NOTE: On Colt, Colt 200 and Summit, front wiper arm position is preset at factory. Before removing arm, mark arm position to motor crank for installation reference. Except Colt, Colt 200 & Summit Ensure wiper motor is in park position. Position wiper arm and blade assembly so tip of blade is specified distance above front window trim. See FRONT WIPER ADJUSTMENT SPECIFICATIONS table. FRONT WIPER ADJUSTMENT SPECIFICATIONS TABLE REAR WIPER ARM ADJUSTMENT NOTE: Diamante, Galant, Pickup and Ram-50 are not equipped with rear wipers. Ensure wiper motor is in park position. Position wiper arm and blade assembly so tip of blade is specified distance from edge of window. See the REAR WIPER ADJUSTMENT SPECIFICATIONS table.

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