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Filed Under (Honda) by admin on 29-12-2010
Repair Procedure A Replace the cowl cover. Repair Procedure B Replace the windshield side trim. DIAGNOSIS 1. Verify the noise by driving the vehicle at highway speeds. • If you hear wind noise coming from the windshield area, go to step 2. • If there is no wind noise, or the noise is coming from a different location, this service bulletin does not apply. 2. Cover all the edges of the windshield side trim on the driver’s side with masking tape, as shown. MASKING TAPE 3. Test-drive the vehicle under the same conditions as in step 1. • If the wind noise is gone, do Repair Procedure B to the driver’s side. • If you still hear wind noise, go to step 4. 4. Cover all the edges of the windshield trim on the passenger’s side with masking tape. 5. Test-drive the vehicle under the same conditions as in step 1. • If the wind noise is gone, do Repair Procedure B to the passenger’s side. • If you still hear wind noise, do Repair Procedure A. REPAIR PROCEDURE A 1. Remove both windshield wiper arms. 3. Release the cowl cover hooks by pulling the cover forward. Release the hood hinge cover hooks from the front fender and the windshield side trim. CAPS FRONT FENDER HOOD HINGE COVER WINDSHIELD SIDE TRIM HOOD HINGE COVER HOOKS NUTS COWL COVER WIPER ARMS COWL COVER HOOKS WINDSHIELD WASHER TUBE 2. Using a trim tool, remove the five clips from the leading edge of the cowl cover. Carefully pull up the trailing edge of the cover to release the other nine clips. CLIPS (9) 4. Mark the windshield washer tube where it clips to the cowl; release the tube from the cover, then remove the cover.
Filed Under (Honda) by admin on 12-01-2011
SYMPTOM When the windshield wipers are turned off, they intermittently do not park at the correct location at the bottom of the windshield, or they continue to run. The symptom is usually more noticeable in colder weather; however, it is difficult to reproduce. If you have a vehicle that reportedly has this symptom, replace the windshield wiper motor cover plate. PROBABLE CAUSE The windshield wiper motor cover plate is faulty. CORRECTIVE ACTION Replace the windshield wiper motor cover plate. REPAIR PROCEDURE NOTE: This procedure is in an outline form that you can also use as a checklist for the repair. If you need more details on the item listed below, bookmark it in the appropriate service manual, or view it online. • Wiper Motor Replacement. 1. Open the hood. Remove the caps, the nuts, and the windshield wiper arms. 2. Remove the cowl covers. 3. Remove the bolts and the under-cowl panel. 4. Disconnect the 5P connector from the wiper motor, and remove the wiper linkage assembly (Civic; six bolts, CR-V; four bolts). Then remove the wiper motor. 5. Remove the four screws from the cover plate. CR-V shown/ Civic similar COVER PLATE (Pry off.) 6. Using a flat-tip screwdriver, partially pry up the cover, using the connector for leverage. Then partially pry up the opposite side using the screw boss for leverage. NOTE: Be careful not to damage the motor gear case. 7. Pull the cover straight off the motor case. NOTE: Be careful not to contaminate the internal coupler and gears butyl sealer, grease, or other debris. CR-V shown/ Civic similar 8. Using some grease from the original cover plate or the motor gear case, grease the new cover plate at the three locations shown. CR-V shown/ Civic similar
Filed Under (Ford) by admin on 06-04-2011
Engine Front Cover If the engine front cover (6019) is being removed to check timing chain deflection, refer to Timing Chain Deflection Procedure as outlined in Section 03-00. SPECIAL SERVICE TOOL(S) REQUIRED Description Crankshaft Damper Remover Vibration Damper and Seal Replacer T82L-6316-A Vibration Damper Remover Adapter Removal 1. Remove engine (6007) from vehicle. Refer to procedure in this section. 2. Loosen drive belt tensioner (6B209) and drive belt (8620) . 3. Remove water pump pulley retaining bolts and water pump pulley (8509) . 4. Remove retaining bolts and disconnect heater water outlet tube (18663) from water pump (8501) . 5. Disconnect electrical connector at camshaft position sensor. 6. Disconnect electrical connector at crankshaft position sensor (CKP sensor) (6C315) . 7. Remove retaining bolt and disconnect radiator lower hose tube (8291) from water pump . NOTE: If the vibration damper and crankshaft pulley have to be separated, mark the vibration damper and crankshaft pulley so that they may be reassembled in the same relative position. This is important as the vibration damper and crankshaft pulley are initially balanced as a unit. NOTE: If the vibration damper is being replaced, check if the original vibration damper has balance pins installed. If so, new balance pins (6A328 or equivalent) must be installed on the new vibration damper in the same position as the original vibration damper. The crankshaft pulley (new or original) must also be installed in the same relative position as originally installed. 8. Remove crankshaft pulley (6312) and vibration damper assembly using Crankshaft Damper Remover T58P-6316-D and Vibration Damper Remover Adapter T82L-6316-B. 9. Remove four retaining bolts and remove brace from A/C bracket and P/S bracket. 10. Remove oil bypass filter (6714) . Tool Number T58P-6316-D T82L-6316-B CAUTION: The engine front cover cannot be removed without lowering the oil pan (6675) . 11. Remove oil pan . Refer to procedure in this section. CAUTION: Do not overlook the engine front cover retaining bolt located behind the oil pump and filter body (6603) . The engine front cover will break if pried upon and all retaining bolts are not removed. 12. Remove engine front cover retaining bolts. It is not necessary to remove water pump . 13. Remove engine front cover and water pump as an assembly. 14. Remove engine front cover gasket and discard. Water Pump Tightening Sequence Installation NOTE: Lightly oil all bolt and stud bolt threads before installation except those specifying special sealant. 1. Clean gasket surfaces on the engine front cover and cylinder block (6010) . If reusing the engine front cover , replace crankshaft front seal (6700) . Refer to Crankshaft Pulley and/or Damper and/or Crankshaft Front Seal in this section. 2. If a new engine front cover is to be installed: Install oil pump and filter body . Clean water pump gasket surface. Position a new water pump housing gasket (8507) on the engine front cover and install water pump . Install water pump retaining bolts. Tighten to 20-30 Nm (15-22 lb-ft). 3. Lubricate crankshaft front seal with clean engine oil XO-10W30-QSP or -DSP or equivalent meeting Ford specification ESE-M2C153-E. NOTE: Gasket and Trim Adhesive D7AZ-19B508-B or equivalent meeting Ford specification ESE-M2G52-A is recommended to hold the engine front cover gasket (6020) in position while the engine front cover is installed. 4. Position a new engine front cover gasket on the cylinder block and install the engine front cover / water pump assembly using dowels for proper alignment. 5. Install the engine front cover retaining bolts. Tighten to 20-30 Nm (15-22 lb-ft). Install the capscrew (Part No. N804841) nearest the oil bypass filter flange last, and tighten last. Apply Loctite® or equivalent to bolt prior to installation. Refer to illustration under Step 13 of removal procedure. 6. Install oil pan as outlined. 7. Install oil bypass filter . 8. Coat pulley sealing surface with clean engine oil XO-10W30-QSP or -DSP or equivalent meeting Ford specification ESE-M2C153-E. NOTE: When using silicone rubber sealer, assembly must occur within 15 minutes after sealer application. After this time, the sealer may start to setup, and its sealing effectiveness may be reduced. 9. Apply a small amount of Silicone Gasket and Sealant F1AZ-19562-A or equivalent meeting Ford specification WSE-M4G320-A2 to crankshaft keyway. 10. Position crankshaft key (6B316) in the crankshaft keyway.
Filed Under (Mazda) by admin on 28-02-2011
Removal of Factory Intake 1. 2. Pull upwards to remove the engine cover. Unclip the battery cover and remove, then disconnect the negative battery cable. Disengage the plastic rivet. Slide the battery cold air vent backwards and remove from the engine compartment. Disconnect the mass air sensor electrical connection. Depress the retaining clip and disconnect the rank case vent hose from the stock intake tube. Remove the switch/sensor from the air cleaner cover. Loosen the clamp at the throttle body. Unclip the coolant hose from the air cleaner cover. Unclip the air cleaner cover and remove the complete upper air cleaner assembly. Remove the rubber retainer from the core support. Remove the lower air cleaner assembly. Unclip the wire harness from the side of the battery box. Remove the mass air sensor from the air cleaner cover. Remove the plastic clip from the crank case vent on the stock intake tube. Slide the clamps off rubber rank case vent. Remove the plastic vent from the stock intake tube. Slide the plastic clip from before back onto the crank case vent. Raise the vehicle up and support by jack stands, then remove the left front tire. Remove the four bolts and one plastic rivet from the inner valance, then remove the valance. Remove the three plastic rivets and six hex bolts on the inner valance, then pull the inner valance downward. Remove the three bolts that secure the air intake resonator to the inner fender, then remove the resonator. Secure the rubber mounted stud to the hole on the battery tray. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Install of Intake 24. Install reducer and clamps onto the throttle body. 25. Install the hose onto the vent on the intake tube. 26. Install the mass air sensor into the intake tube. 27. Slide the tube into the reducer and line up the bracket with stud, then tighten the clamps at the throttle body. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. Secure the switch to the bracket (not for the 06 Mazda 5 model). Install the crank case vent into the hose on the intake tube. Reconnect the crank case vent. Install the rubber mounting stud into the resonator threaded hole. Install the reducer and clamps onto the cold air tube. From underneath the vehicle install the cold air tube. Slide the cold air tube onto the short ram tube. Secure the bracket to the tuber mounted stud. Install the filter onto the cold air tube from the underneath vehicle. Reconnect the mass air sensor. Reverse the removal process and reinstall the inner fender valance. Reinstall the front tire and torque to factory specs. Slide the vent into the core support and line up the other end with the battery box and secure with plastic rivet. 41. Reconnect the negative battery cable, then reinstall the battery cover. 42. Reinstall the engine cover. Resetting the ECU This is to be completed at your own risk. This procedure will reset the computer so that it may “learn” of your new intake. We are not to be held liable for any mishaps that you may occur while completing this process. • • Disconnect the Negative battery cable for 5 minutes. Reconnect the battery cable and false panel cover.
Filed Under (Buick) by admin on 01-01-2011
SUBJECT: MODELS: Heated Windshield Washer Module Short Circuit – Add Wire Harness 2006-2008 model year Buick Lucerne; Cadillac DTS; HUMMER H2 vehicles; 2007- 2008 model year Cadillac Escalade, Escalade ESV, Escalade EXT; Chevrolet Avalanche, Silverado, Suburban, Tahoe; GMC Acadia, Sierra, Yukon, Yukon XL; Saturn OUTLOOK vehicles; and 2008 model year Buick Enclave vehicles equipped with a heated washer fluid system. A short circuit on the printed circuit board for the washer fluid heater may overheat the control-circuit ground wire. This may cause other electrical malfunctions, create an odor, or cause smoke. In rare cases, it may cause a fire. PARTS INFORMATION No parts are required to pull the heated windshield washer fuse. When wire harnesses are available for ordering, a revised bulletin with ordering information will be sent to dealers/retailers. SERVICE PROCEDURE Important: Until wire harnesses become available, the following procedure allows dealers/retailers to remove the heated windshield wiper fuse, disabling the system. 2007-2008 Cadillac Escalade, Escalade EXT, Escalade ESV, 2007-2008 Chevrolet Avalanche, Silverado (GMT900), Suburban, Tahoe, 2007-2008 GMC Sierra (GMT900), Yukon and Yukon XL 1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in SI. Important: The underhood fuse block is located in the engine compartment on the driver side of the vehicle. Refer to Underhood Fuse Block in the Owner’s Manual for fuse information. 2. Locate the underhood bussed electrical center (UBEC). 3. Remove the UBEC cover and locate the 60 amp heated windshield washer fuse. Important: Remove the two relays (1) next to the fuse to gain access to the fuse. 4. Remove the 60 amp heated windshield washer fuse (2) using needle-nose pliers. 5. Store the 60 amp heated windshield washer fuse in the glove compartment. 6. Install the two relays (1) removed in Step 4. 7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in SI. 8. Test the operation of the windshield wiper system. 8.1 Ensure the wiper system functions in low and high positions. 8.2 Verify that the windshield wiper/washer switch functions. The windshield wiper system should provide wiper fluid to the windshield. 8.3 Ensure that the heated windshield washer fluid system has been disabled. • Verify that the heated windshield washer switch does NOT flash. 9. Secure the UBEC cover on the UBEC. 10. Close the hood.