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2003 Saturn ION Engine Oil and Oil Filter Replacement Removal Procedure

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Filed Under (Saturn) by admin on 18-08-2010

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1. Raise and support the vehicle. 2. Place a drain pan under the oil drain plug. 3. Remove the oil pan drain plug. Important: DO NOT use an open end wrench on the hex on top of the oil filter cap. 4. Use a 32 mm (1 1/4 inch) socket on the hex on the top of the oil filter cap, or an oil filter wrench on the outside diameter of the oil filter cap. 5. Remove the oil filter cap with filter. 6. Remove the filter from the cap. Installation Procedure 1. Install the filter to the cap. 2. Install the oil filter cap with filter. Notice: Over torquing the oil filter cap may cause damage to the oil filter cap resulting in an oil leak. Notice: Refer to Fastener Notice in Service Precautions. Important: DO NOT use an open end wrench on the hex on top of the oil filter cap. 3. Use a 32 mm (1 1/4 inch) socket on the hex on the top of the oil filter cap, or an oil filter wrench on the outside diameter of the oil filter cap. – Tighten the oil filter cap until fully seated, DO NOT exceed 25 Nm (18 ft. lbs.). 4. Install the oil pan drain plug. – Tighten the oil pan drain plug to 25 Nm (18 ft. lbs.). 5. Lower the vehicle. 6. Fill the engine with oil

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2003 Dodge Caravan Cabin Air Filter Service and Repair

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Filed Under (Dodge) by admin on 04-11-2010

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REMOVAL 1. Locate the air filter door on the bottom of the lower evaporator housing just outboard of the passenger side of the instrument panel center stack. 2. Slide the air filter door latch toward the rear of the vehicle until it engages the opened stop on the door. 3. Pull the air filter door straight downward to disengage it from the air filter opening of the lower evaporator housing. 4. Use your fingers to reach through the air filter opening of the lower evaporator housing far enough to grasp the air filter. 5. Pull the air filter straight down and out of the evaporator housing. INSTALLATION 1. Note the “Airflow” directional arrow imprinted on the foam seal around the frame of the air filter. This arrow should always be oriented towards the center of the vehicle. 2. With the air filter “Airflow” arrow properly oriented, carefully slide the filter fully upward into the evaporator housing through the air filter opening. 3. With the latch still positioned against its opened stop, reinstall the air filter door onto the lower evaporator housing air filter opening. 4. Slide the air filter door latch toward the front of the vehicle until it hits the closed stop on the door.

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Oil Filter Cap Assembly Precautions

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Filed Under (Toyota) by admin on 20-05-2011

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To prevent damage to the oil ?lter cap assembly, this procedure must be closely followed during oil ?lter replacement to avoid immediate and future oil ?lter serviceability concerns. The following engines are equipped with a plastic oil ?lter cap assembly: • 1UR-FE (Tundra, Sequoia) • 3UR-FE (Tundra, Sequoia, Land Cruiser) • 2ZR-FE (Corolla, Matrix) • 1AR-FE (Highlander, Venza) • 2AR-FE (RAV4, Camry) Repair Procedure NOTICE During oil ?lter replacement: • Ensure that SST 09228-06500-02 or 09228-06501 is used to remove and install the oil ?lter cap — or damage to the cap may occur. • Inspect the SST for any damage or distortion before use. • Con?rm that the SST is fully seated on the oil ?lter cap when removing/installing (see Figure 1). Figure 1. 1 3 4 1 2 3 4 • Ensure a torque wrench is used for oil ?lter cap installation. Torque: 25 +/- 5 N*m (255 +/- 51 kgf*cm, 18 +/- 3.7 ft*lbf) • There is a possibility the oil ?lter cap will be dif?cult to remove if the torque range is exceeded. FAILURE TO FOLLOW THE INSTRUCTIONS ABOVE MAY RESULT IN OIL FILTER CAP AND/OR SST DAMAGE. With Drain Plug Without Drain Plug Oil Filter Cap SST (09228-06500-02 or 09228-06501) Refer to the Technical Information System (TIS) when replacing the oil ?lter, applicable model and model year Repair Manual: • 2010 Camry: Engine/Hybrid System – Lubrication – “2AR-FE Lubrication: Oil and Oil Filter: Replacement” • 2009 / 2010 Corolla: Engine/Hybrid System – Lubrication – “2ZR-FE Lubrication: Oil and Oil Filter: Replacement” • 2009 Highlander: Engine/Hybrid System – Lubrication – “1AR-FE Lubrication: Oil and Oil Filter: Replacement” • 2008 / 2009 Land Cruiser: Engine/Hybrid System – Lubrication – “3UR-FE Lubrication: Oil and Oil Filter: Replacement” • 2009 / 2010 Matrix: Engine/Hybrid System – Lubrication – “2ZR-FE Lubrication: Oil and Oil Filter: Replacement” • 2009 RAV4: Engine/Hybrid System – Lubrication – “2AR-FE Lubrication: Oil and Oil Filter: Replacement” • 2008 / 2009 / 2010 Sequoia (3UR-FE): Engine/Hybrid System – Lubrication – “3UR-FE Lubrication: Oil and Oil Filter: Replacement” • 2010 Sequoia (1UR-FE): Engine/Hybrid System – Lubrication – “1UR-FE Lubrication: Oil and Oil Filter: Replacement” • 2007 / 2008 / 2009 / 2010 Tundra (3UR-FE): Engine/Hybrid System – Lubrication – “3UR-FE Lubrication: Oil and Oil Filter: Replacement” • 2010 Tundra (1UR-FE): Engine/Hybrid System – Lubrication – “1UR-FE Lubrication: Oil and Oil Filter: Replacement” • 2009 Venza: Engine/Hybrid System – Lubrication – “1AR-FE Lubrication: Oil and Oil Filter: Replacement”

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2003 Ford EXCURSION, SUPER DUTY F SERIES DIESEL AIR FILTER SERVICE, REMOVAL OR REPLACEMENT SERVICE TIPS

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Filed Under (Ford) by admin on 08-01-2011

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ISSUE Some 2003 F250-550 Super Duty and Excursion vehicles equipped with a 6.0L Powerstroke engine, may exhibit a difficult to remove or replace air filter assembly during service. ACTION The following procedure has been provided to assist with air filter removal or installation during service. SERVICE PROCEDURE Filter Removal 1. Release 4 toggle clamps located on top of assembly (Figure 1). 2. Lift inlet slightly, enough to disengage the 2 tabs on the bottom of the inlet cover from the 2 windows on bottom of the filter inlet, and push it forward toward front of vehicle as shown in Figures 2 and 3. 4. Pull outlet cover up enough to disengage the 2 tabs on the outlet cover and the filters 2 windows located at the bottom of the clean side. At this step, the MAFS may contact the degas bottle while pulling the cover up but this should not create a problem. Push cover slightly away from filter and down as in Figure 5. 5. Pull filter upward to disengage its 2 legs from grommets (Figure 6). It is easiest to rock the filter forward/aft while pulling it up. Filter Installation 1. Use the guide on the filter to align its legs to the grommet during its installation as shown in Figure 7, making sure filter is fully seated on the cradle. 2. Attach inlet cover to filter using the 2 clamps on inlet side, making sure that tabs are seated inside the windows (Figure 8).

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2004-2006 Volkswagen Touareg replacing Fuel filter (diesel engine)

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Filed Under (volkswagen) by admin on 22-03-2011

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Note: There are two different fuel filter systems. In system 1, the fuel filter is located on the engine, under the engine cover. In system 2, the fuel filter is located to the left in the engine compartment, on the strut tower. Special tools, testers and auxiliary items required Suction pump VAS 5226 Remove engine cover Removing: Upper engine cover, removing and installing . Remove plug – arrow – from fuel filter housing water drain connector. Extract diesel fuel via water drain connection located on the side of the fuel filter housing – arrow – using V.A.G 1390 and V.A.G 1390/1 . Seal off oil plug again and tighten to 3 Nm. Remove line connectors for fuel lines Remove screws – arrows – along with connection lines to fuel filter housing Removing fuel filter cover: Remove screws – arrow – for fuel filter housing and remove cover Remove fuel filters – 3 – from cover – 1 – Note: Observe waste disposal regulations! Installing: Install new fuel filters – 3 – and replace seal – 2 – Install fuel filter cover – 1 – . Tighten screws – arrows – for fuel filter cover (8 Nm) Install line connectors for fuel lines. Note: Replace sealing ring between fuel filter covers and line unions for fuel hoses. Tighten bolts – arrows – to 8 Nm. Fuel system, bleeding In order to ensure engine starts immediately after changing fuel filter, fuel system must be bled with diagnostic tester. Connect diagnostic tester Switch ignition on. Select “Guided Functions” . Perform vehicle identification. Diagnostic testing unit, connecting .