2003 Mazda Protege5 FRONT BUMPER REMOVAL/INSTALLATION

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Filed Under (Mazda) by admin on 12-11-2010

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1. Disconnect the negative battery cable. 2. Disconnect the front fog light connector. 3. To remove the bumper reinforcement, remove the front bumper and washer tank, then remove the bumper reinforcement installation nuts. 4. Remove in the order indicated in the table. 5. Install in the reverse order of removal. 6. Adjust the front fog light aiming. (See FRONT FOG LIGHT ADJUSTMENT .) FRONT BUMPER REMOVAL NOTE 1. While supporting the connection between the front bumper and bracket, pull the front bumper forward to disengage the connection. NOTE: The connection between the front bumper and bracket does not disengage until the front bumper is pulled forward. Be sure to pull the front bumper forward to disengage it from the bracket. 2. Remove the front bumper.

2003 Mazda Protege5 FRONT COMBINATION LIGHT REMOVAL/INSTALLATION

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Filed Under (Mazda) by admin on 12-11-2010

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1. Disconnect the negative battery cable. 2. Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the figure(s). 4. Install in the reverse order of removal. 5. Adjust the headlight aiming. (See HEADLIGHT ADJUSTMENT .) HEADLIGHT ADJUSTMENT 1. 2. 3. 4. 5. Adjust the tire air pressure to the specification. Position the unloaded vehicle on a flat, level surface. Seat one person in the driver’s seat. Position the vehicle straight ahead and perpendicular to a wall. Set the headlights 3 m {10 ft} from the wall. Fig. 6: Positioning Vehicle In Front Of Vertical Wall 6. 7. 8. 9. While adjusting one headlight, disconnect the connector of the other. Start the engine to charge the battery. Turn on the low-beam headlight. Adjust the headlights by turning the adjusting screws as shown in the figure. Loosen the screws first, then tighten them. NOTE: If the adjusting screws are tightened first, then loosened, they will continue to loosen when the vehicle is in motion and may cause the headlights to become misaligned.

2003 Mazda Protege5 FRONT FOG LIGHT ADJUSTMENT

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Filed Under (Mazda) by admin on 17-05-2010

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1. Adjust the tire air pressure to the specification. 2. Position the unloaded vehicle on a flat, level surface. 3. Seat one person in the driver’s seat. 4. Position the vehicle 3 m {10 ft} in front of a white screen. Fig. 21: Positioning Vehicle In Front Of Vertical Wall
Courtesy of MAZDA MOTORS CORP. 5. While adjusting one fog light, mask the other. 6. Start the engine to charge the battery.
7. Turn the front fog light on. 8. Peel off the mud guard. 9. Loosen the screw or bolts for the aim adjustment. 10. Move the front fog light in the direction of the arrows indicated in the figure and adjust the center of the
front fog light to the position.