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Temperature Blend Door Actuator Removal All vehicles 1. WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches. To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped). Disconnect the battery ground cable and wait at least one minute. For additional information, refer to Section 414-01. Vehicles equipped with floor console 2. Remove the floor console. For additional information, refer to Section 501-12. All vehicles 3. Remove the floor duct panel. Remove the pin-type retainers and release the expander clip. 4. Remove the RH instrument panel brake. 1. Remove the nut. 2. Remove the bolt. 3. Remove the brace. 5. Remove the LH instrument panel lower nut and position the brace aside. 6. Disconnect the restraints control module (RCM) electrical connector. 7. Remove the RCM and bracket assembly. 1. Remove the bracket retaining bolts. 2. Remove the RCM and bracket assembly. Vehicles equipped with rear airflow duct 8. Cut the rear seat airflow duct along both sides. Fold back carpet. Cut rear seat airflow duct. 9. Fold the air duct rearwards. All vehicles 10. Remove the floor duct. 1. Remove the two screws (one each side). 2. Remove the floor duct. 11. Remove the electronic blend door actuator. 1. Disconnect the connector. 2. Remove the screws. 3. Pull down to release the actuator shaft and remove the electronic blend door actuator. Installation All vehicles 1. Install the electronic blend door actuator. 1. Connect the actuator shaft. 2. Install the screws. 3. Connect the connector. 2. Install the floor duct. 1. Install the floor duct. 2. Install the two screws (one each side). Vehicles equipped with rear airflow duct 3. Zip-tie the rear airflow duct to floor duct. 4. Reposition the carpet. All vehicles WARNING: The tightening torque of the restraints control module (RCM) retaining bolts is critical for correct system operation. 5. Install the RCM and bracket assembly. 6. Connect the restraints control module (RCM) electrical connector.

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1. CAUTION: Do not remove the steering column, steering wheel (3600) and driver side air bag module (043B13) as an assembly from the vehicle unless the steering column is locked to prevent rotation, or lower end of steering shaft is wired in such a way to prevent the steering wheel from being rotated. NOTE: All steering column components are assembled with fasteners. They are designed with a thread-locking system to prevent loosening due to vibrations associated with normal vehicle operation. Make sure the front wheels are in the straight-ahead position. Disconnect battery ground cable (14301). Refer to Section 14-01. Disconnect air bag backup power supply. Refer to Section 01-20B. 2. Remove steering wheel as described. 3. Remove RH and LH lower mouldings from instrument panel (04320) by pulling up and snapping out of retainers. 4. Remove instrument panel steering column cover (04459). 5. Remove air bag sliding contact (14A664) as described. 6. Remove tilt wheel handle and shank (3F609) by unscrewing it from steering column. 7. Rotate ignition switch lock cylinder (11582) to RUN position. Using a 1/8-inch drift, depress ignition switch retaining pin through access hole and remove ignition switch lock cylinder. 8. Remove four retaining screws from lower steering column shroud (3530) . Remove lower steering column shroud and upper steering column shroud. 9. Remove two instrument panel reinforcement brace bolts. Remove reinforcement. 10. Remove steering column to parking brake control shake brace. 11. Disconnect shift cable and bracket (7E395) from steering actuator housing (3F723) by removing one screw. 12. Remove two multi-function switch retaining screws and set multi-function switch (13K359) aside.

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Removal WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Carry a live air bag module with the air bag and trim cover pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Do not set a live air bag module down with the trim cover face down. This will reduce the risk of injury in the event of an accidental deployment. NOTE: The air bag warning indicator illuminates when the correct RCM fuse is removed and the ignition switch in ON. NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer. NOTE: Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and perform the diagnostic procedure again. 1. Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of this section. 2. NOTICE: Make sure the road wheels are in the straight-ahead position. Remove the steering wheel. For additional information, refer to Section 211-04. 3. Remove the 3 steering column opening cover lower screws. 4. Pull out at the top of the trim panel, releasing the clips and pivot the trim panel down and remove. 5. Remove the 2 steering column reinforcement screws. 6. Remove the lower steering column reinforcement cover. 7. Remove the tilt column handle. 8. Remove the 3 lower steering column shroud screws. 9. Remove the lower steering column shroud. 10. Remove the ignition lock cylinder. 1. Turn the ignition lock cylinder to the RUN position. 2. While pushing in on the tab, pull out on the ignition lock cylinder and remove. 11. Remove the lower instrument cluster finish panel. 12. Remove the upper steering column shroud. 13. Remove the passive anti-theft system (PATS) transceiver screw. 14. Remove the PATS transceiver. 15. If installing the same clockspring, apply 2 strips of masking tape across the clockspring to prevent accidental rotation when the clockspring is removed. 16. Remove the key-in-ignition warning switch. 17. Disconnect the clockspring electrical connectors and detach them from the bracket.

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1. Remove instrument panel cover and reinforcement from vehicle as described in this section. 2. Unscrew and remove tilt wheel handle and shank (3F609), if equipped. 3. Remove three screws and lower steering column shroud (3530). 4. Turn ignition switch lock cylinder (11582) to RUN position. 5. Using flat-tipped punch, push on button below ignition switch lock cylinder and pull out ignition switch lock cylinder. 6. Remove upper steering column shroud. 7. CAUTION: Be sure air bag sliding contact internal lock is engaged. Hub should not turn more then 45 degrees in either direction. Using door trim removal tool, remove air bag sliding contact electrical connectors from bend bracket. 8. CAUTION: Do not remove wire harness clips from wire bundle. Using door trim removal tool, disconnect two wire harness clips from steering column. 9. Remove key warning chime contact and anti-theft contact from ignition lock cylinder pocket of lock cylinder housing. Steering Wheel with Air Bag

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NOTE: Make sure the front wheels (1007) are in the straight-ahead position. Remove the battery cables. 1. Remove the battery ground cable (14301). 2. Remove the battery to starter relay cable (14300) and wait one minute for the backup power supply to be depleted. 2. Remove the driver side air bag module (043B13). 1. Remove the two back cover plugs. 2. Remove the screws. 3. Disconnect the horn electrical connector. 4. Disconnect the air bag sliding contact electrical connector. 5. Remove the driver side air bag module. 3. Remove the steering wheel bolt. 4. CAUTION: Removing the steering wheel without using a puller can damage the column bearings. Use 2-Jaw Puller to remove the steering wheel (3600). 5. Remove the air bag sliding contact (14A664); refer to Section 501-20B . 6. Remove the multi-function switch (13K359). 1. Remove the screws. 2. Disconnect the electrical connector. 3. Remove the multi-function switch. 7. Remove the instrument panel steering column opening cover reinforcement. 1. Remove the nuts. 2. Remove the instrument panel steering column opening cover reinforcement. 8. Disconnect the ignition switch electrical connector. 1. Remove the bolt. 2. Disconnect the electrical connector. 9. On automatic transmission vehicles, remove the transmission range indicator from the steering column.