Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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Application Axle Housing Mounting Bolt Step 1 Step 2 Camshaft Idler Pulley Bolt Camshaft Sprocket Bolt Camshaft Timing Chain Tensioner Bolt Common Chamber Duct Bolt Connecting Rod Nut Coolant Manifold Bolt Crankshaft Pulley Bolt Cylinder Head Bolt (1) M8 M11 DIS Module Assembly Bolt Engine Hanger Bolt Nut Engine-To-Transmission Bolt EGR Valve Bolt (Manifold Side) Exhaust Manifold Bolt Nut Exhaust Pipe Bolt & Nut Stud Nut Fan Pulley Bolt Flywheel Bolt Front Plate Bolt (Timing Belt) Heater Pipe Bolt Idler Arm Retaining Bolt Lock Plate Bolt Lower Intake Manifold Bolt Main Bearing Cap Bolt (2) Main Bearing Cap Side Bolt (2) Mount-To-Chassis Bolt Oil Cooler Bolt

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WARNING: Do not run the engine while the protective components are removed. Failure to follow these instructions may result in personal injury. All vehicles 1. Remove the air cleaner assembly. 2. Drain the cooling system. Supercharged vehicles 3. Remove the supercharger degas bottle. All vehicles 4. Remove the front air deflector. 1 Remove the pin-type retainers. 2 Remove the front air deflector. 5. Remove the upper hose from the radiator. 1 Release the clamp. 2 Disconnect the hose. 6. Remove the degas bottle hose from the radiator. 1 Release the hose clamp and slide it away from the end of the hose. 2 Slide the overflow hose off the radiator fitting. 7. Remove the fan blade assembly and fan clutch. 1 Use the fan pulley holding wrench to hold the water pump pulley steady. 2 Use the fan clutch nut wrench to remove the fan blade and the fan clutch. 7. Remove the fan blade assembly and fan clutch. 1 Use the fan pulley holding wrench to hold the water pump pulley steady. 2 Use the fan clutch nut wrench to remove the fan blade and the fan clutch. 9. NOTE: If the lead retaining clip is broken, install a new lead retaining clip. If equipped, disconnect the fan clutch electrical connector and lead retaining clip. 10. Remove the fan blade and fan shroud out of the vehicle together. 11. Remove the bolts and separate the fan blade assembly from the fan clutch. 12. NOTE: To avoid stripping the threads, use the correct bolts when installing a new fan clutch. Use’ bolts 575632-S426 for fan clutch F85A-8A616 and bolts N602548-S426 for fan clutch 2L34-8A616 and 2C64-8A616. To install, reverse the removal procedure.

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REMOVAL STEPS Preparation: Battery ground cable 1. Radiator upper fan shroud – Remove from radiator. 2. Cooling fan assembly – Remove four nuts, then the cooling fan assembly. 3. Power steering pump drive belt 4. Air Conditioning compressor drive belt 5. Generator drive belt 6. Fan pulley assembly 7. Crankshaft pulley assembly – Using special tool J-8614-O1, hold crankshaft pulley. – Remove center bolt, then the pulley. 8. Oil cooler hose – Remove two cooler hose bracket fixing bolts on the timing cover. 9. Timing belt cover 10. Pusher CAUTION: – The pusher prevents air from entering the oil chamber. Its rod must always be facing upward. INSTALLATION STEPS To install, follow the removal steps in the reverse order. 11. Timing belt CAUTIONS: – Do not bend or twist the belt, otherwise its core could be damaged. The belt should not be bent at a radius less than 3Omm. – Do not allow oil or other chemical substances to come in contact with the belt. They will shorten the belt life. – Do not attempt to pry or stretch the belt with a screwdriver or any other tool during installation. – Store timing belt in a cool and dark place. Never expose the belt to direct sunlight or heat.

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REMOVAL STEPS Preparation: Battery ground cable 1. Radiator upper fan shroud ? Remove from radiator. 2. Cooling fan assembly ? Remove four nuts, then the cooling fan assembly. 3. Power steering pump drive belt 4. Air Conditioning compressor drive belt 5. Generator drive belt 6. Power stering pump drive belt 7. Fan pulley assembly 8. Crankshaft pulley assembly 9. Crankshaft pulley assembly ? Using special tool J-8614-O1 , hold crankshaft pulley. ? Remove center bolt, then the pulley. 10.Oil cooler hose ? Remove two cooler hose bracket fixing bolts on the timing cover. 11.Timing belt cover 12.Pusher CAUTION: ? The pusher prevents air from entering the oil chamber. Its rod must always be facing upward.