Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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Special tools, testers and auxiliary items required Removal lever 80-200 Removing Note: In order to prevent potential damage to wiper arms, the windshield wipers will not function, or will cease functioning should the front hood be opened. If Wiper Motor Control Module J400 is to be replaced, connect VAS 5051/5052 and initiate OBD program. option “J400 – replacing” Switch on ignition. Actuate touch-wipe function and allow wiper motor to move to end position. CAUTION! Switch off all electrical consumers. Switch ignition off and remove ignition key. Use screwdriver to pry off wiper arm caps. Loosen nuts – arrows – (do not remove). Loosen wiper arms from wiper shaft by tilting slightly, remove nuts and remove wiper arms. Unclip washer jets – arrow – . Push washer jet (with hoses connected) through mounting opening into plenum chamber. Pull off rubber seal – 1 – for plenum chamber cover. Remove plenum chamber cover – 2 – . Note: Use adhesive tape to prevent fender from becoming scratched.

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A water leak between the front outer panel and cowl panels may result in corrosion of the front door wiring connector pins if the vehicle is operated in areas where road salt is used. The corrosion may affect the operation of the electrical circuits in the door, such as the speakers, power windows, etc. To correct this condition, reseal the seams and inspect the door wiring connectors for corrosion. If necessary, replace the door wiring connector and the door wiring by following the service procedures described in this TSB. SEALING THE PANEL SEAMS: NOTE: This sealing procedure applies to both left and right sides. 1. Open the hood. 2. Locate the “A” pillar outer panel and cowl panel seaming area at the base of the “A” pillar. 3. Lift up the lower end of windshield glass molding to obtain space for sealant application. 4. Clean the sealant application area on both the left and right sides of the vehicle (fender removed in photo for clarity). 5. Apply clear sealant along the seam line between “A” pillar panel and cowl panel from the engine compartment as shown in the photo. 6. Use appropriate tool or finger (with rubber nitrate gloves) to smooth material to seal the sealant. NOTE: Apply enough sealant to completely fill the seam. Be careful not to drip excess sealant in the engine compartment or on the hood. – Photo shows panel seams where sealant is applied on left side. – Repeat for the right side. 7. Open the front door. 8. Apply the clear sealant to the seam between “A” pillar panel and the fender mounting bracket from inside the door opening. 9. Apply the clear sealant to the bottom of the fender mounting bracket and the top of the hinge. 10. Use appropriate tool or finger (with rubber nitrate gloves) to smooth material to seal the sealant. NOTE: Apply enough sealant to completely fill the seam. Be careful not to drip excess sealant on the door trim or in the interior. – Sealant is applied along the top edge of the fender bracket.

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1. Remove front bumper cover (17D957). Refer to Section 01-19. 2. Remove headlamps (13008) and parking lamps (13200). Refer to Section 17-01. 3. Remove Radiator Grille (8200) as outlined. 4. Remove screws from both sides of radiator support (16138). 5. Remove screws from both sides of radiator grille opening panel (8190) to front fender (16005). 6. Remove nuts from hood latch support (16707). 7. Remove screws from both sides of radiator grille opening panel bracket (8B455). 8. Remove screws retaining both sides of radiator grille opening panel brace (8B057) to radiator grille opening panel. 9. NOTE: If replacing only radiator grille opening panel, transfer all necessary parts to new radiator grille opening panel. To install, reverse Removal procedure. Tighten screws to 5-8 Nm (45-71 lb-in). Grille Opening Panel—Town Car Crown Victoria, Grand Marquis Removal and Installation 1. Remove front bumper cover. Refer to Section 01-19. 2. Remove Radiator Grille as outlined. 3. Remove headlamps and parking lamps. Refer to Section 17-01. 4. Remove screws from both sides of radiator support. 5. Remove screws from both sides of radiator grille opening panel bracket to radiator grille opening panel.

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CAUTION: The cowl grille panels are secured to the cowl with molded hooks. Prying or pulling straight up on the cowl grille panels will break the hooks. If the hooks are damaged or broken, a new cowl grille panel must be installed. 1. Remove the parts in the order indicated in the following illustration and table. 2. To install, reverse the removal procedure. Item 2: Pin-Type Fastener Removal Note 1. Open the hood. Item 3: Left Cowl Grille Panel Removal Note 1. CAUTION: To avoid breaking the retaining hooks on the cowl grill panel, do not pull up on the rear of the cowl grille panel. Release the front edge of the left cowl grille panel. Starting at the center of the vehicle, depress the forward tab and press upward on the front edge of the cowl grille panel to release it from the cowl. 2. Continuing out from the center of the vehicle, depress the remaining forward tabs, and release rest of the front edge of the cowl grille panel from the cowl. 3. Release the four retaining hooks. Starting at the left fender, press down to release the outer retaining hook, then lightly pull up on the front edge of the cowl grille panel. 4. Continuing in toward the center of the vehicle, release the remaining hooks. Item 7: Right Cowl Grille Panel Removal Note NOTE: Remove the left cowl grille panel before attempting to remove the right cowl grille panel. 1. CAUTION: To avoid breaking the retaining hooks on the cowl grille panel, do not pull up on the rear of the cowl grille panel. Release the front edge of the right cowl grille panel. Starting at the center of the vehicle, depress the forward tab and press upward on the front edge of the cowl grille panel to release it from the cowl. 2. Continuing out from the center of the vehicle, depress the remaining forward tabs, and release rest of the front edge of the cowl grille panel from the cowl. 3. Release the four retaining hooks. Starting at the right fender, press down to release the outer retaining hook, then lightly pull up on the front edge of the cowl grille panel. 4. Continuing in toward the center of the vehicle, release the remaining hooks.

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1) Remove covers on both sides of hatch. (below) 2) Use a 10mm socket (with extension) to remove the nuts that secure the rear tail lamps. (right) 3) Remove both of the rear tail lamps. This may require a small amount of force as there are plastic ball/socket joints that hold the lamps in place. Once the lamps are free, disconnect the wiring harnesses from the bulb sockets. (right) 4) Use a flat-head screwdriver to remove the large fasteners that secure the rear bumper underneath the car. They are somewhat difficult to remove. (left) 5) Use a Phillips-head screwdriver to remove the screws that secure the rear bumper to the fenders. The screws are just above the wheel where the rear bumper meets the fender. (right) 6) Use a Phillips-head screwdriver to remove the screws that secure the rear bumper to the wheel well liner. The screws are underneath the car at the very rear of the wheel wells. (left)