Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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Front Removal 1. Remove front door trim panel (23942) and front door trim shield (237A04). Refer to Section 01-05. 2. Loosen front door glass run front retainer retaining screw and position front door glass run front retainer (21572) forward. 3. Lower front door window glass (21410) to gain access to two front door window channel bracket (23288) rivets and remove the center pins from rivets using a drift punch. Using a 1/4-inch diameter drill, drill out remainder of rivets. CAUTION: Do not attempt to pry out the rivets as damage to the front door window glass could result. NOTE: Prior to removing the rivet center pins, it is recommended that a suitable block support be placed between the door outer panel and the front door window channel bracket to stabilize the front door window glass during rivet removal. 4. Remove front door window glass . Installation 1. Insert front door window glass into front door (20124) between front door belt line outside weatherstrip (21452) and inner panel. 2. Position front door window glass into door frame and lower front door window glass to align with front door window channel bracket . 3. Install two 1/4-inch rivets using Rotunda Blind Fastener Installation Tool 107-00600 or equivalent (use of 1/4-20 X 1-inch screw and washer assemblies and 1/4-inch-20 nut and washer assemblies is optional). Equivalent metric fasteners may also be used. NOTE: Torque must not exceed 9-14 Nm (7-10 lb-ft). 4. Adjust front door window glass as outlined. 5. Install front door trim shield and front door trim panel. Refer to Section 01-05. Rear Removal 1. Remove rear door trim panel (27406) and watershield. Refer to Section 01-05. 2. Remove rear door glass run front lower retainer (25796) as outlined. CAUTION: Do not attempt to pry out the rivets as damage to the rear door window glass (25712) could result. Prior to removing rivet center pins, it is recommended that a suitable block support be placed between door outer panel and rear door window channel bracket to stabilize rear door window glass during rivet removal. 3. Lower rear door window glass to gain access to the two rear door window channel bracket retaining rivets and remove center pins from rivets using a drift punch. Using a 6.35mm (1/4-inch) diameter drill, drill out the remainder of the rivets. 4. Remove rear door window glass.

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1. Lower or raise the front door glass so that the distance from the top of the front door glass at the rear end to the upper part of the front molding is 185 mm {7.3 in} 2. Disconnect the negative battery cable. 3. Remove the front door trim. 4. Disassemble in the order indicated below. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Inner handle Front door trim bracket Door screen Front door glass Front manual window regulator Front power window regulator Glass run channel Front door lock Outer handle Door key cylinder Door weatherstrip Door lower weatherstrip 5. Assemble in the reverse order of disassembly. Front Door Glass Disassembly Note 1. Remove the front door glass installation bolts. 2. Slant the front door glass as shown, and remove the front door glass from the inside of the front door. Outer Handle Assembly Note 1. Connect the door key cylinder harness of outer handle as shown.

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Setting of limit switch If any of the following work has been done, set the limit switch (integrated in the motor). Removal and installation of the motor from the regulator. Operate the regulators as a unit. Installation of the new glass. Installation of the new glass run. Zoom Sized for Print Resetting After installing each component to the vehicle, follow the steps below. 1. Raise the grass to the top dead center. 2. While pressing and holding the reset switch, lower the glass to the bottom dead center. 3. Release the reset switch, and check the reset switch returns to the original position, and then raise the glass to the top dead center. CAUTION: Do not operate the glass automatically to raise the glass to the top dead center.

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Setting of limit switch If any of the following work has been done, set the limit switch (integrated in the motor). Removal and installation of the motor from the regulator. Operate the regulators as a unit. Installation of the new glass. Installation of the new glass run. Resetting After installing each component to the vehicle, follow the steps below. 1. Raise the grass to the top dead center. 2. While pressing and holding the reset switch, lower the glass to the bottom dead center. 3. Release the reset switch, and check the reset switch returns to the original position, and then raise the glass to the top dead center. CAUTION: Do not
operate the glass automatically to raise the glass to the top dead center.