2004 Ford F-150 Front Bumper REMOVAL AND INSTALLATION

0

Filed Under (Ford) by admin on 09-03-2011

download
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-00. 2. If removing the upper front bumper, remove the headlights. For additional information, refer to Section 417-01. To remove individual parts, only carry out the listed steps: 3. To install, reverse the removal procedure. Item 3: Bolt Removal Note 1. Discard the 3 bolts after removal (install new bolts during installation) 2. Remove the LH bolt and grille stopper. 3. Remove the RH bolt and position aside the grille stopper. Item 10: Upper Front Bumper Removal Note 1. If equipped with wheel lip mouldings, remove the 4 nuts. 2. Remove the six pin-type fasteners. 3. Remove the 4 screws. 4. Position aside the splash shield. 5. Disconnect the 6 moulding clips. 6. Position aside the wheel lip mouldings. 7. Release the fascia retaining clips. Item 12: Fog Lamp Electrical Connector Removal Note 1. Detach the harness push pin from the fog lamp bracket. Item 13: Bumper Nut Removal Note 1. Discard the bumper nuts after removal (install new bumper nuts during installation). Item 15: Valance Panel Removal Note 1. If equipped, remove the fog lamps. For additional information, refer to Section 417-01. Item 17: License Plate Bracket Removal Note 1. Depress the tabs to release the bracket.

1990-1997 Mazda Miata headlights Removal

0

Filed Under (Mazda) by admin on 01-03-2011

download
Each factory headlight is bolted to the car by only (3) nuts. Once the (3) nuts are unscrewed the headlight will be able to be removed from where it is bolted. In order to completely remove the headlight from the car you will have to unplug the factory wiring harness from the back of the headlight. To accomplish this remove the 4 screws holding the black plastic surround while the headlight is up. Loosen the four bolts holding the headlight lid on the assembly. Once removed, you will be able to gain access to the headlight to unplug the socket and associated clips. Now you can remove the headlight from the car. Below I will walk you through this entire process. Passenger side Step 1) In order to reach one of the bolts to remove the factory headlight on the passenger side you will have to temporarily remove the radiator overflow bottle. This consists of removing (3) 10mm bolts and moving the entire bottle while the factory headlights are removed Step 2) with the overflow bottle out of the way it is now time to remove the first nut. This nut is positioned horizontal in relation to the car and was hidden behind the overflow bottle. With a socket wrench remove this 14mm nut. Step 3) Now it is time to remove the first vertical 14mm nut. It is located right behind the headlight while the headlight is in the closed position. Use a socket wrench with an extension on it to reach it, Step 4) The last nut is located right behind the one that was just taken off. It is very hard to see as it is located just under the motor used to raise and lower the headlight. In order to remove this nut, a 14mm open end wrench is necessary to reach it. Because of tight space I have found that in order to give some more room, first remove the relay held by the 10 mm bolt next to the blue arrow. After that is out of the way remove the 10 mm bolt shown by the red arrow. After the bolt is removed gently push the metal bracket and pipe out of the way. Remember to reinstall this bolt once the light is removed. Step 5) now that you have some more room to work, removing the last nut is now possible. If you are having a hard time finding the last nut, look at the picture below to see an open view of where the nut was.

2003 Honda PILOT Idle Control System Malfunction

0

Filed Under (Honda) by admin on 21-12-2010

download
NOTE: If DTC P1519 is stored at same time as DTC P0505, troubleshoot DTC P1519 first, then recheck for DTC P0505. 1. Start the engine. Hold the engine at 3,000 rpm with no load (in Park or neutral) until the radiator fan comes on. 2. Check the engine speed at idle with no-load conditions: headlights, blower fan, rear window defogger, radiator fan, and air conditioner off. Is the engine running at 730+/-50 rpm? YES – Intermittent failure, system is OK at this time.? NO – If the idle speed is less than 680 rpm, go to step 3; if it’s 780 rpm or higher, go to step 4. 3. Disconnect the idle air control (IAC) valve 3P connector. Does the engine speed increase or fluctuate? YES – Adjust the idle speed. If the idle will not adjust properly, clean the passage in the throttle body, and then adjust the idle.? NO – Replace the IAC valve.? 4. Turn the ignition switch OFF. 5. Remove the intake air duct from the throttle body. 6. Start the engine and let it idle. 7. Put your finger on the lower port (A) in the throttle body. Does the engine speed drop below 780 rpm? YES – Adjust the idle speed. If the idle will not adjust properly, replace the IAC valve, and then adjust the idle.? NO – With the throttle valve completely closed, check for vacuum leaks, and repair as necessary.?

1984-1998 Jeep Wagoneer/Commando/Cherokee Headlights REMOVAL & INSTALLATION HEADLIGHT AIMING

0

Filed Under (Jeep) by admin on 01-12-2010

download
Cherokee, Wagoneer and Comanche Models See Figures 1, 2, 3, 4, 5, 6 and 7 Fig. Fig. 1: Remove the top corner headlight bezel mounting screw Fig. Fig. 2: To access the turn signal bulb or headlight bezel mounting screws, remove the 2 turn signal housing retaining screws Fig. Fig. 3: After removing the turn signal housing from the headlight bezel, remove the 2 bezel mounting screws … Fig. Fig. 4: … then carefully pull the headlight bezel away from the headlight assembly Fig. Fig. 5: Remove the 4 headlight assembly retaining ring screws … Fig. Fig. 6: … then pull the retaining ring off of the headlight assembly Fig. Fig. 7: Pull the headlight assembly away from the vehicle just far enough to disengage the electrical connector from behind the headlight 1. Remove the headlamp bezel and retaining ring attaching screws. Remove the bezel and retaining ring. 2. Pull the headlight out, disconnect the wire harness and remove the headlight from the vehicle. 3. Install the headlight in the reverse order of removal. Grand Cherokee and Grand Wagoneer Models 1. Open the hood, reach into the engine compartment and locate the lock ring supporting the bulb assembly. 2. Rotate the lock ring 1 / 8 turn counterclockwise and pull the bulb straight out from the housing. To install: 3. Install a new bulb and position the bulb assembly in the lamp housing. 4. Rotate the lock ring 1 / 8 turn clockwise to secure.

2003 Mazda Protege5 FRONT COMBINATION LIGHT REMOVAL/INSTALLATION

0

Filed Under (Mazda) by admin on 12-11-2010

download
1. Disconnect the negative battery cable. 2. Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the figure(s). 4. Install in the reverse order of removal. 5. Adjust the headlight aiming. (See HEADLIGHT ADJUSTMENT .) HEADLIGHT ADJUSTMENT 1. 2. 3. 4. 5. Adjust the tire air pressure to the specification. Position the unloaded vehicle on a flat, level surface. Seat one person in the driver’s seat. Position the vehicle straight ahead and perpendicular to a wall. Set the headlights 3 m {10 ft} from the wall. Fig. 6: Positioning Vehicle In Front Of Vertical Wall 6. 7. 8. 9. While adjusting one headlight, disconnect the connector of the other. Start the engine to charge the battery. Turn on the low-beam headlight. Adjust the headlights by turning the adjusting screws as shown in the figure. Loosen the screws first, then tighten them. NOTE: If the adjusting screws are tightened first, then loosened, they will continue to loosen when the vehicle is in motion and may cause the headlights to become misaligned.