Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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1. 2. 3. 4. Disconnect and isolate the battery negative cable. Remove the cover from over the top of the front lamp unit (1). Remove the grille from the front of the vehicle. If the front lamp being serviced is on the same side of the vehicle as the engine fresh air intake tube, unsnap the air intake tube from the air cleaner housing and remove it from between the lamp and the radiator yoke hydroform. Remove the three screws (3) that secure the two lower and the upper inboard lamp mounting brackets to the front end sheet metal. If equipped, remove the push pin fastener (2) that secures the upper outboard lamp mounting bracket to the top of the radiator yoke hydroform. The lower inboard lamp mounting bracket is captured between a metal mounting bracket on the top of the front frame crossmember and a tab of the plastic front fascia reinforcement. Push the tab of the front fascia reinforcement forward far enough for lamp mounting bracket clearance while maneuvering the lamp unit inboard during removal. Pull the lamp away from the front of the vehicle far enough to access and disconnect the headlamp and dash wire harness connector (5) from the pigtail connector on the back of the lamp housing. Remove the lamp unit from the vehicle. 5. 6. 7. 8. 9. INSTALLATION 1. Check to be certain that the three front lamp unit plastic nuts (4) are properly installed and in good condition. 2. Position the lamp (1) close enough to the front of the vehicle to reconnect the headlamp and dash wire harness connector (5) to the pigtail connector on the back of the lamp housing. 3. Position the lamp to the front of the vehicle. Be certain that the lower inboard lamp mounting bracket is captured between the metal mounting bracket on the top of the front frame crossmember and the tab of the plastic front fascia reinforcement. Push the tab of the front fascia reinforcement forward far enough for lamp mounting bracket clearance while maneuvering the lamp unit outboard during installation. 4. If equipped, install the push pin fastener (2) that secures the upper outboard lamp mounting bracket to the top of the radiator yoke hydroform. 5. Install and tighten the three screws (3) that secure the two lower and the upper inboard lamp mounting brackets to the front end sheet metal. Tighten the screws to 2 N.m (16 in. lbs.). 6. If the engine fresh air intake tube was removed during lamp removal, position it between the lamp and the radiator yoke hydroform and snap it into the air cleaner housing. 7. Reinstall the grille onto the front of the vehicle. 8. Reinstall the front lamp unit cover over the top of the lamp. 9. Reconnect the battery negative cable. 10. Confirm proper headlamp alignment.

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REMOVAL The rear lamp unit may contain up to four bulbs, depending upon the market for which the vehicle was manufactured. The service procedures for each bulb is the same, only the bulb sizes and types may differ. Be certain any removed bulb is replaced with the same bulb size and type that was removed. 1. Disconnect and isolate the battery negative cable. 2. Remove the rear lamp unit from the end of the quarter panel. (Refer to LAMPS/ LIGHTING – EXTERIOR/REAR LAMP UNIT – REMOVAL). 3. Firmly grasp the socket on the socket plate at the back of the rear lamp unit housing for the bulb that is being removed (Fig. 59). 4. Rotate the socket on the socket plate at the back of the rear lamp unit housing counterclockwise about 30 degrees . 5. Pull the socket and bulb straight out of the back of the rear lamp unit housing. 6. Pull the bulb straight out of the rear lamp unit socket. INSTALLATION CAUTION: Always use the correct bulb size and type for replacement. An incorrect bulb size or type may overheat and cause damage to the lamp, the socket andlor the lamp wiring. 1. Align the base of the bulb with the receptacle in the rear lamp unit socket. 2. Push the bulb straight into the rear lamp unit socket until it is firmly seated. 3. Align the socket and bulb with the opening in the socket plate on the back of the rear lamp unit housing (Fig. 59). 4. Push the socket and bulb straight into the rear lamp unit housing until the socket is firmly seated against the socket plate. 5. Rotate the socket on the socket plate at the back of the rear lamp unit housing clockwise about 30 degrees . 6. Reinstall the rear lamp unit onto the end of the quarter panel. (Refer to LAMPS/ LIGHTING – EXTERIOR/REAR LAMP UNIT – INSTALLATION). 7. Reconnect the battery negative cable.

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Fig. 62: Upper Radiator Closeout Panel 2. Open hood and remove the upper radiator closeout panel (2 and 4). 3. Remove the six upper fascia retaining fasteners. Refer to REMOVAL . Fig. 63: Headlamp Attaching Screws 5. From behind the bumper fascia, disconnect the harness connector. 6. Remove two fog lamp unit mounting fasteners. 7. Remove fog lamp unit (1).