Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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1. Disconnect battery ground cable (14301) if equipped with liftgate lamps. 2. Remove the two cover caps from the liftgate assist handle. 3. Remove the two liftgate assist handle screws and the liftgate assist handle. 4. If equipped, remove the liftgate lamps and housings. Refer to Section 17-02. 5. If equipped, pull out the plastic lock pins on each side of the liftgate glass latch cover and remove the liftgate glass latch cover. 6. Pull from the top center (nearest liftgate glass) of the liftgate door trim panel (46404) to remove. Installation To install, reverse the removal procedure. Tighten the liftgate pull handle screws to 3 Nm (26 lb-in).

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2005-2006 model year Pontiac G6 vehicles. Some of these vehicles have a condition where the brake lamps may not operate properly because of fretting corrosion in a wiring connector. Fretting corrosion in the connector could cause the brake lamps to illuminate when the brake pedal has not been depressed, or the lamps may not illuminate when the brake pedal is depressed. In addition, the cruise control may not engage, or greater brake pedal force may be required to shift the vehicle out of PARK. Brake lamps that are not operating properly may not warn a driver in a following vehicle of the braking status and could lead to a crash without prior warning. apply a dielectric lubricant to the connector to repair and prevent fretting corrosion.

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1. 2. 3. 4. 5. Raise vehicle on a hoist. Remove wheel and tire. Remove splash shield as necessary to access headlamp housing. See Fig. 10. Remove grille. Remove the two fascia bolts from behind the grille. See Fig. 19. 1 – ATTACHING POINTS 2 – FRONT FASCIA 6. Remove fasteners attaching fender to fascia on the side being worked on. 7. Remove the three fasteners holding the lower fascia (3) to the lower radiator crossmember. 8. Make sure there is a slight gap (1) between the fender and fascia. 9. Disconnect wire connectors (2, 5, and 7). 10. Remove four nuts (1, 3, and 6) attaching headlamp housing (4). 1 – MOUNTING HOLES 2 – FRONT SIDE MARKER/PARK/TURN SIGNAL LAMP 3 – MOUNTING HOLES 4 – HEADLAMP HOUSING 5 – LOW BEAM CONNECTOR 6 – MOUNTING HOLE 7 – HIGH BEAM CONNECTOR 11. Once the fascia (3) is loosened on the appropriate side and there is a gap between the fascia and the headlamp unit (1), place a shop towel underneath the headlamp unit (2) on the fascia (3) to protect it from scratches and marring. 12. Tilt the bottom of the headlamp unit (1) forward and then pull straight out of fender/fascia opening, taking care not to damage headlamp unit, fender, or fascia (2).

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R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 WINDSHIELD WIPER MOTOR RELAY WINDSHIELD HEATER RELAY HORN RELAY ACCESSORY POWER RELAY POWER WASH PUMP RELAY A/C COMPRESSOR CLUTCH RELAY EMS CONTROL RELAY TCM RELAY DIP BEAM RELAY STARTER RELAY THROTTLE MOTOR RELAY R15 R16 R17 R18 R19 R20 R21 MAIN BEAM / FRONT FOG RELAY NOT USED REVERSE LAMPS RELAY IGNITION RELAY HEATED REAR WINDOW RELAY A/C BLOWER RELAY BATTERY SAVER RELAY

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REMOVAL The rear lamp unit may contain up to four bulbs, depending upon the market for which the vehicle was manufactured. The service procedures for each bulb is the same, only the bulb sizes and types may differ. Be certain any removed bulb is replaced with the same bulb size and type that was removed. 1. Disconnect and isolate the battery negative cable. 2. Remove the rear lamp unit from the end of the quarter panel. (Refer to LAMPS/ LIGHTING – EXTERIOR/REAR LAMP UNIT – REMOVAL). 3. Firmly grasp the socket on the socket plate at the back of the rear lamp unit housing for the bulb that is being removed (Fig. 59). 4. Rotate the socket on the socket plate at the back of the rear lamp unit housing counterclockwise about 30 degrees . 5. Pull the socket and bulb straight out of the back of the rear lamp unit housing. 6. Pull the bulb straight out of the rear lamp unit socket. INSTALLATION CAUTION: Always use the correct bulb size and type for replacement. An incorrect bulb size or type may overheat and cause damage to the lamp, the socket andlor the lamp wiring. 1. Align the base of the bulb with the receptacle in the rear lamp unit socket. 2. Push the bulb straight into the rear lamp unit socket until it is firmly seated. 3. Align the socket and bulb with the opening in the socket plate on the back of the rear lamp unit housing (Fig. 59). 4. Push the socket and bulb straight into the rear lamp unit housing until the socket is firmly seated against the socket plate. 5. Rotate the socket on the socket plate at the back of the rear lamp unit housing clockwise about 30 degrees . 6. Reinstall the rear lamp unit onto the end of the quarter panel. (Refer to LAMPS/ LIGHTING – EXTERIOR/REAR LAMP UNIT – INSTALLATION). 7. Reconnect the battery negative cable.