1999 Ford Crown Victoria Air Bag Sliding Contact Removal

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Filed Under (Ford) by admin on 19-02-2011

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WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Carry a live air bag module with the air bag and trim cover pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Do not set a live air bag module down with the trim cover face down. This will reduce the risk of injury in the event of an accidental deployment. WARNING: After deployment, the air bag surface can contain deposits of sodium hydroxide, a product of the gas generant combustion that is irritating to the skin. Wash your hands with soap and water afterwards. WARNING: Never probe the connectors on the air bag module. Doing so can result in air bag deployment, which can result in personal injury. WARNING: Air bag modules with discolored or damaged trim covers must be installed new, not repainted. WARNING: Vehicle sensor orientation is critical for correct system operation. If a vehicle equipped with an air bag supplemental restraint system (SRS) is involved in a collision, inspect the sensor mounting bracket and wiring pigtail for deformation. Replace and properly position the sensor or any other damaged supplemental restraint system (SRS) components whether or not the air bag is deployed. WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches. Please refer to the appropriate vehicle shop manual to determine location of the front air bag sensors. The side air bag sensors are located at or near the base of the B-pillar. To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped). NOTE: Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and perform the diagnostic procedure again. 1. Disconnect the battery ground cable (14301) and wait at least one minute. For additional information, refer to Section 414-01. 2. Remove the driver air bag module. For additional information, refer to Module — Driver Air Bag in this section. 3. NOTE: Make sure the wheels (1007) are in the straight-ahead position. Remove the steering wheel (3600). For additional information, refer to Section 211-04. 4. Apply two strips of masking tape across the air bag sliding contact (14A664) to prevent accidental rotation when the air bag sliding contact is removed. 5. Place the steering column in the full down tilt position, then remove the tilt wheel handle and shank (3F609). 6. Remove the lower steering column cover. 1. Remove the two bolts. 2. Position the parking brake release aside. 3. Remove the lower steering column cover.

2002 Ford escape Engine Front Cover Removal

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Filed Under (Ford) by admin on 09-02-2011

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02. 2. Disconnect the battery ground cable. For additional information, refer to Section 414-01. 3. Remove the RH and LH valve covers. For additional information, refer toValve Cover LH and Valve Cover RH in this section. 4. Remove the right lower splash shield screws and the pin-type retainer. 5. Rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt. 6. Remove the nut and position the bracket and wiring harness aside. 7. Remove the upper generator mounting bolts. 8. Remove the lower generator bolts and position the generator aside. 9. Remove the generator mounting bracket bolts and remove the bracket. 10. Remove the bolt and the camshaft position (CMP) sensor. 11. Remove the power steering pump. For additional information, refer to Section 211-02. 12. Remove the bolt and remove the belt tensioner. 13. Remove the crankshaft front seal. For additional information, refer to Crankshaft Front Oil Seal in this section. 14. Remove the crankshaft position (CKP) sensor. Disconnect the electrical connector. Remove the bolt and the sensor. 15. Remove the 2 oil pan-to-front cover bolts.

1998 Chrysler Town & Country LX SERPENTINE BELT SLIPS OFF IDLER PULLEY

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Filed Under (Chrysler) by admin on 01-12-2010

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SERPENTINE BELT SLIPS OFF IDLER PULLEY Model(s): 1996-1999 Chrysler (NS) Town & Country 1996-1999 Dodge (NS) Caravan 1996-1999 Plymouth (NS) Voyager 1996-1999 Chrysler (GS) Voyager (International Market) SYMPTOM/CONDITION Loss of power steering assist and occurs when driving through deep snow or standing water. Snow or rain can enter the engine compartment from underneath the vehicle and force the serpentine belt off of the idler pulley. DIAGNOSIS Visually inspect the serpentine belt and idler pulley to determine if mis-alignment exists (If the serpentine belt is off the pulleys install the serpentine belt). Start the engine and let it run for one minute before checking alignment). The belt should be approximately 2mm (0.08 in.) from the inboard edge of the idler pulley (Fig. 1 ) when alignment is correct and this bulletin does not apply. If the belt and pulley appear as in Fig. 2 , perform the REPAIR PROCEDURE . REPAIR PROCEDURE This repair is compatible with DaimlerChrysler’s Mobile Service Program and does not require hoists or other full service facility special equipment. 1. Remove the serpentine belt from around the idler pulley by rotating the tensioner clockwise (Fig. 3 ). 2. Remove the purge duty cycle solenoid and wiring harness from the right side engine mount. 3. Remove the two right side engine mount insulator vertical fasteners and loosen the horizontal fastener. DO NOT remove the large nut in the center of the core of the insulator (Fig. 4 ). 4. Remove the load on the engine mount by carefully supporting the engine with a floor jack. 5. Remove the vertical and horizontal fasteners from the engine side bracket. Remove the engine mount assembly. 6. Remove the idler pulley from the engine mounting bracket. (Fig. 3 ). 7. Remove the engine mounting bracket. 8. Install a new engine mounting bracket. Torque the fasteners to 40-68 N.m (30-50 ft-lbs.). 9. Install the idler pulley to the engine mounting bracket. Torque the fastener to 40-68 N.m (30-50 ft-lbs.). 10. Properly route and position a serpentine belt onto all pulleys except the idler pulley (Use a new belt if there is any evidence of damage to the original one). 11. Rotate the belt tensioner clockwise until the belt can be installed onto the idler pulley. Slowly release the belt tensioner. 12. Install the engine mount; torque the assembly in the following order, engine mount to rail fasteners 68 N.m (50 ft-lbs.), vertical fastener 102 N.m (75 ft-lbs.), and horizontal fastener 150 N.m (111 ft-lbs.). 13. Install the purge duty cycle solenoid to the engine mount. 14. Start the vehicle and let it run for one minute then turn the engine off. 15. Verify the serpentine belt is properly aligned (Fig. 1 ).

2000-2003 Nissan Sentra ELECTRONIC CONTROL MODULE (ECM) CASE HOLDER FOAM

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Filed Under (Nissan) by admin on 27-11-2010

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some 2000-2002 model year Nissan Sentra vehicles equipped with the 1.8 liter engine and some 2002-2003 model year Nissan Sentra vehicles equipped with the 2.5 liter engine may have a defect which relates to motor vehicle safety. The engine might stop running while being driven due to contamination of the Engine Control Module (ECM) by the inner lining material. This may also result in the “Service Engine Soon” light coming on or poor driveability. If the engine stops running while driving, this could result in a crash without warning. SERVICE PROCEDURE Remove/discard the Foam from the inside of the ECM Case Holder as follows. The ECM Case Holder will have to be re-positioned (moved) to do this procedure. NOTE: • Use suitable covers to protect vehicle paint, trim, etc. when doing this procedure. • Step one (below) only applies to vehicles equipped with a Strut Tower Cross Bar. • Doing step one will allow clearance for removing the ECM Case Holder from the engine room wall. 1. If equipped, re-position the Strut Tower Cross Bar and remove the Strut Tower Cross Bar Mounting Bracket as follows: a. Remove the nut/bolt that holds the Strut Tower Cross Bar to the Strut Tower Cross Bar Mounting Bracket (see Figure 1). b. Reposition the Strut Tower Cross Bar UP and OUT of the way. c. Take off three Nuts and remove the Strut Tower Cross Bar Mounting Bracket (see Figure 2). 2. Remove two Screws that hold the Main Wiring Harness Support Bracket to the Strut Tower (see Figure 3). 3. Disconnect the Rubber Vent Tube from the ECM Case Holder (see Figure 4). 4. If equipped, remove two Screws and re-position the Manifold Absolute Pressure (MAP) Sensor (see Figure 5). 5. Re-position the Throttle Cable Guide by removing it from the Metal Tab (see Figure 5).

2003 Ford Ranger Water Pump – (3.0L) Removal

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Filed Under (Ford) by admin on 06-11-2010

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1. 2. 3. 4. Disconnect the battery ground cable. Drain the cooling system. Remove the air cleaner outlet tube. Remove the fan blade and the fan shroud. 5. Disconnect the water bypass tube. 6. Remove the accessory drive belt. 7. Remove the bolts and the water pump pulley. 8. Remove the bolts from the A/C compressor mounting bracket. 9. Disconnect the lower radiator hose. 10. Remove the bolts and position the bracket and compressor aside. 11. Remove the bolts and remove the water pump. 12. Clean the sealing surfaces.