Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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1. Clean Mudguard Mounting Areas. (a) Clean and degrease front and rear body panels where mudguard is to be located using 3MTM Prepsolvent-70. 2. Installation of Front Mudguards. (a) Put the front mudguard in place and install the grommet into the lower mounting hole (one location). (Fig. 2-1) (b) Secure the front mudguard to the inner panel using the tapping screws (four locations). (Fig. 2-1) NOTE: Turn the steering wheel to make it easier to work inside the wheel well. When tightening the screws, push the front mud guard onto the inner panel to remove the gap between the front mud guard and the inner panel. (c) Fully tighten the tapping screws so that they will not become loose. 3. Installation of Rear Mudguards. (a) Remove the screws and tapping screws securing the rear bumper to the inner panel. (Fig. 3-1) Screw (hexagonal): One location Tapping screw: One location

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1. Clean Mudguard Mounting Areas. (a) Clean and degrease front and rear body panels where mudguard is to be located using 3M Prep Sol-70. 2. Installation of Front Mudguard (a) Starting with the passenger side front wheel well, remove the two socket head screws and retain. (Fig 2-1) (b) Using the nylon pry tool, remove and discard the vehicle’s bottom plastic fastener as shown. (Fig 2-2) (c) Position front mud guard in place and align the three mounting locations. Insert the plastic fastener included in the kit into the bottom mount location. Ensure fastener body is fully seated and depress center pin fully until it locks into place. (Fig 2-3) (d) Using the two screws removed in step 2-a, install the top screw first. Push mudguard tightly against fender and tighten. Then install the (2nd) lower screw. Push mudguard tightly against fender and tighten. (Fig 2-4) NOTE: Turn the steering wheel to make it easier to work inside the tire area. (e) tighten the screws so they will not become loose. (f) Repeat above steps for driver side. 3. Installation of Rear Mudguard NOTE: FOR KLUGER VEHICLE APPLICATION (AUSTRALIA) ONLY: If Vehicle is fitted with OE rear mudguard (plain type), remove and install accessory mudguard PT908-48080 (moulded type) using existing holes and existing fasteners. (a) Starting with the passenger side, locate the two bolts directly behind the rear wheel. Remove and retain the vehicle’s bottom bolt closest to the tire and install the M6 nut spring on the bottom inboard hole. (Fig 3-1) (b) Locate the two dimples on the rear bumper lip. (fig 3-2) (c) Install the #10 nut springs over the dimples on the rear bumper lip (lower two locations) (Fig 3-3) (d) Screw the #10 x 0.6” screws into the nut springs ensuring the screws go through the dimples into the rear bumper. (e) Remove the two screws and retain.

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1. Adjust the tire air pressure to the specification. 2. Position the unloaded vehicle on a flat, level surface. 3. Seat one person in the driver’s seat. 4. Position the vehicle 3 m {10 ft} in front of a white screen. Fig. 21: Positioning Vehicle In Front Of Vertical Wall
Courtesy of MAZDA MOTORS CORP. 5. While adjusting one fog light, mask the other. 6. Start the engine to charge the battery.
7. Turn the front fog light on. 8. Peel off the mud guard. 9. Loosen the screw or bolts for the aim adjustment. 10. Move the front fog light in the direction of the arrows indicated in the figure and adjust the center of the
front fog light to the position.

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REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the front grille RH and front grille LH. 3. Remove the clips inside the mounting portion of front grille RH and front grille LH. Remove the six clips on the upper part of bumper. Remove the clips, which secure the front bumper to fender. Remove the clips, and turn over the mud guard LH and RH. Remove the three clips in the center, right and left part of bumper. 8. Remove the fog light. 9. Remove the bumper from body. 10. Remove the energy absorber foam from front bumper beam.