Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

download
WARNING: Occupational health and safety act (OSHA) requires areas where asbestos dust generation is possible to be isolated and posted with warning signs. Only technicians performing brake or clutch repair are to be present in the area. 1. Remove the rear disc brake rotor. For additional information, refer to Section 206-04. 2. Disconnect the rear parking brake cable at the parking brake intermediate cable (2A793). 3. Disconnect the parking brake cable at the parking brake lever. 4. Remove the outboard brake shoe retracting spring. 5. Remove the brake shoe adjusting screw spring. 6. Remove the brake shoe hold-down springs. 7. Remove the brake adjuster screw (2041). 8. Remove the parking brake shoe and linings (2N712) along with the inboard brake shoe retracting spring. 9. Inspect the components for excessive wear or damage and install new as required. Installation 1. NOTE: Make sure the inboard brake shoe retracting spring is attached to the parking brake shoe. Install the LH parking brake shoe and brake shoe hold-down spring, along with the inboard brake shoe retracting spring. 2. Connect the inboard brake shoe retracting spring to the RH parking brake shoe, and install the RH parking brake shoe and the brake shoe hold-down spring.

download
Removal All vehicles 1. Remove the wheel and tire. For additional information, refer to Section 204-04. Vehicles with rear drum brakes 2. Disconnect the brake tube. 1. Clamp the flexible brake hose. 2. Disconnect the brake tube union. 3. Remove the retaining clip. 4. Detach the flexible brake hose. Vehicles with rear disc brakes 3. Detach the flexible brake hose and the brake pad wear sensor wiring loom (if equipped) from the strut and spring assembly. 4. Disconnect the brake pad wear sensor electrical connector (if equipped). 5. Detach the anti-lock brake system (ABS) sensor and wiring loom. All Vehicles 6. Detach the stabilizer bar connecting link and bushing from the front arm. 7. Detach the rear arm from the wheel spindle. 8. Detach the tie-bar from the wheel spindle. 9. Detach the front arm from the wheel spindle. 10. Remove the wheel spindle to strut and spring assembly pinch bolt. 11. CAUTION: Secure the wheel spindle to prevent damage to the parking brake cable and brake hose (disc brake vehicles only). Detach the wheel spindle from the strut and spring assembly. 12. Detach the strut and spring assembly from the crossmember. 1. Raise the strut and spring assembly on a jack. 2. Detach the strut and spring assembly from the crossmember. 13. Remove the strut and spring assembly.

download
Removal 1. NOTE: Make sure the parking brake control (2780) is fully released. Relieve the tension on the parking brake system. 1. Pull the front parking brake cable and conduit (2853). 2. Insert a suitable retainer. 2. Raise and support the vehicle; for additional information, refer to Section 100-02. 3. Remove the tire and wheel assembly; for additional information, refer to Section 204-04. 4. CAUTION: Do not let the rear disc brake caliper hang from caliper hose, use wire to hang it aside. Remove the rear brake disc caliper (2552). 1. Remove the rear brake disc caliper bolts. 2. Remove the rear brake disc caliper and position aside. 5. NOTE: Be sure to remove square cut O-rings from hub before removing rear brake disc (2C026). Remove the rear brake disc. 6. Remove the brake shoe retracting spring (2296). 7. Remove the brake shoe adjusting screw spring (2049). 8. Remove the brake adjuster screw (2041). 9. Remove the rear brake shoe hold-down springs (2068). 10. Remove the rear brake shoes and linings (2200) along with the inboard brake shoe retracting spring. 11. Inspect the components for excessive wear or damage and install new components as required. Installation 1. NOTE: Lubricate the brake shoe contact point before installation of rear brake shoes using Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A (Motorcraft WA- 10) or an equivalent silicone compound meeting Ford specification ESE-M1C171-A. Install the rear brake shoes and linings along with the inboard brake shoe retracting spring. 2. Install the brake shoe hold-down springs.

download
1. NOTE: Make sure the parking brake control is fully released. Relieve the tension on the parking brake system. 1. Pull the front parking brake cable and conduit. 2. Insert a suitable retainer. 2. CAUTION: Do not use heat to loosen a seized lug nut (1012). Heat can damage the wheel and the wheel bearings. Remove the rear wheels and tires; loosen the lug nuts. 1. Remove the center cap. 2. With the weight of the vehicle on the wheels, loosen, but do not remove, the lug nuts. 3. WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN REAR JACK STORAGE AREA. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS WHICH MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS. Raise and support the vehicle; refer to Section 100-02 . 4. Remove the tire and wheel assembly. 1. Remove the lug nuts. 2. Remove the tire and wheel assembly. 5. Disconnect the (A) parking brake intermediate cable from the (B) parking brake rear cable and conduit, LH. 6. Separate the (A) RH parking brake rear cable and conduit from the (B) LH parking brake rear cable and conduit at the (C) parking brake cable equalizer. 7. Remove the RH parking brake rear cable and conduit from the parking brake cable bracket (2530). 1. Compress the parking brake cable clip. 2. Remove the RH parking brake rear cable and conduit from the parking brake cable bracket. 8. Remove the RH parking brake rear cable and conduit to LH parking brake rear cable and conduit clip. 9. Remove the (A) RH parking brake rear cable and conduit from the (B) rear parking brake cable retainer (2A709). 10. Remove the RH parking brake rear cable and conduit to the RH hydraulic brake line clip. 11. Remove the parking brake cable retainer clip (2A826). 1. Remove the parking brake cable retainer clip bolt. 2. Remove the parking brake cable retainer clip. 12. Unclip the parking brake rear cable and conduit from the brake line clip on top of the rear axle housing.

download
Remote release handle Parking brake control Parking brake rear cable and conduit clip (part of 2A635) Parking brake cable bracket Parking brake rear cable and conduit— (LH) Parking brake rear cable and conduit— (RH) Parking brake cable equalizer Front parking brake cable and conduit Front parking brake cable clip The parking brake system is actuated when the parking brake control (2780) is depressed. The parking brake control applies tension to the front parking brake cable and conduit (2853) and parking brake cable equalizer (2A602). The parking brake cable equalizer is coupled to the RH parking brake rear cable and conduit (2A635) and the LH parking brake rear cable and conduit. The respective rear brake assemblies are then applied. The rear wheel brake assembly contains a cable-actuated parking brake assembly. The parking brake releases the rear brakes using a remote release lever incorporated with the parking brake control. If the parking brake control is not fully released, the parking brake signal switch will illuminate the brake warning light. The parking brake signal switch is mounted on the parking brake control. The switch is held in place by a self-tapping screw and aligned with a locater pin. The drum brake parking brake system is self-adjusting, therefore cable tension does not need to be adjusted. Rear Disc Brakes Parking Brake Components, Rear Disc Brakes