Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

download
Original Exhaust System Removal Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempt- ing to disassemble. For an easier time during the removal of your original exhaust sys- tem, remove the spare tire from the vehicle as recommended by vehicle manufacturer. Unbolt the flange shown in figure 1 located just in front of the rear muffler assembly. Lubricate all the hangers and rubber isolators. Using a muffler stand or an additional person to hold the rear muf- fler assembly up in place, remove the hanger from the rubber isola- tor and then remove the rear muffler assembly as shown in figure 2. Unbolt the flange shown in figure 3 located just behind the cata- lytic converter. Using a muffler stand or an additional person to hold the front muf- fler assembly up in place, remove the hangers from the rubber iso- lators and then remove the front muffler assembly as shown in fig- ure 4. Warning: Use extreme caution during installation. Torque all fas- teners according to manufacturer’s torque values and tightening sequence. DO NOT use air impact tools to tighten fasteners on Borla Performance Exhaust Systems. Use of such tools may result in bent flanges or gasket contact areas leading to exhaust leaks.

download
Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble. 1. The OE exhaust cannot be removed without cutting the pipe above the rear-axel area. Cut pipe as indicated using a metal-cutting blade (Figure 1). Support the muffler as needed while cutting. 2. Loosen the (2) clamp bolts as shown (13mm) and slide clamp towards front of vehicle. (Figure.2) 3. Using a muffler stand or an additional person to hold the muffler assem- bly up into position, slide the (2) hangars out of the rubber isolators and remove the front muffler assembly. Keep the hardware for use during the installation of your new exhaust system. (Figure 3) 4. Slide the (2) hangars out of the rubber isolators and remove the rear muf- fler assembly. Warning: Use extreme caution during installation. Torque all fasteners according to manufacturer’s torque values and tightening sequence. DO NOT use air impact tools to tighten fasteners on Borla Performance Exhaust Systems. Use of such tools may result in bent flanges or gasket contact areas leading to exhaust leaks. TITLE: 2009-2010 Volkswagen Jetta TDI Sedan and Sport Wagon TDI Installation Instructions (pn-140317)