2007–2008 Toyota Camry, Camry HV Body Cowl and Fender Creak

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Filed Under (Toyota) by admin on 19-05-2011

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2007 – 2008 model year North American Production Camry and Camry HV vehicles may complain of a creaking noise from the front passenger side of the vehicle. This condition may occur when the body ?exes while driving on rough roads, over speed bumps, under harsh turns or heavy braking conditions. Use the following repair procedure to address this concern. Repair Procedure 1. Remove cool air intake duct seal (for 2GR-FE). A. Remove the 7 clips and cool air intake duct seal. 2. Remove the front bumper assembly. A. Put protective tape around the front bumper assembly. NOTE Use the same procedures for the RH side and LH side. B. Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip. NOTE Use the same procedures for the RH side and LH side. C. Remove the 8 screws, 2 clips, 2 radiator grille protectors, and bolt. D. Disengage the 2 claws and disconnect the front bumper assembly as shown in the illustration. Use the same procedures for the RH side and LH side. E. Without fog lights: Remove the front bumper assembly. NOTE For vehicles with fog lights: Disconnect each connector, and then remove the front bumper assembly. 3. Remove RH headlight assembly. A. Remove the bolt and 2 screws. B. Disconnect the connectors and remove the headlight assembly. 4. Remove RH rocker panel molding. A. Remove the 2 screws and rocker panel molding protector. B. Put protective tape around the rocker panel molding. Figure 8. 1 Protective Tape C. Remove the 2 screws and grommet. D. Remove the screw. E. Remove the 7 clips. F. Remove the 2 screws. G. Disengage the 8 clips and remove the rocker panel molding. 5. Remove cowl top ventilator louver sub-assembly. A. Remove the nut, front wiper arm, and blade assembly LH. B. Remove the nut, front wiper arm, and blade assembly RH. C. Disengage the claw and remove the front fender to cowl side seal LH.

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2003 Ford Crown Victoria Fender Removal Installation

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Filed Under (Ford) by admin on 26-03-2011

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NOTE: The LH fender is shown, the RH fender is similar. 1. NOTE: The pin-type retainers are a one-time use item, and new pin-type retainers must be installed after removal. If equipped with an engine compartment lamp, remove the pin-type retainers and position the hood insulation aside. 2. If equipped, release the wiring harness locators and disconnect the engine compartment lamp electrical connector. 3. NOTE: Two technicians needed to carry out this step. NOTE: Support the hood with a suitable hood support. Remove the hood. Mark the hinge locations and remove the hood hinge bolts. 4. Remove the front bumper cover. For additional information, refer to Section 501-19. 5. Remove the fender splash shield. For additional information, refer to Fender Splash Shield—LH or Fender Splash Shield—RH in this section. 6. Release the wiring harness and the hood latch release cable locators. 7. Remove the ground wire bolt. 8. Remove the pin-type retainer and position the rocker panel moulding aside. 9. Remove the fender rear bolts. 10. Remove the fender rear bolts. 11. Remove the fender upper bolts. 12. Remove the fender bolts. 13. Remove the fender brace bolt. 14. Remove the fender to radiator support bolts. 15. Remove the radiator grille opening panel bolt. 16. Remove the fender bolts. 17. Remove the radiator grille opening panel bolt. 18. NOTE: On the RH fender, an assistant is needed to support the fender when removing this bolt. Remove the fender rear bolt and the fender. Installation 1. Position the fender. 2. Install the fender rear bolts.

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2003 Lincoln LS Headlamp Assembly REMOVAL AND INSTALLATION

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Filed Under (Lincoln) by admin on 23-03-2011

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Headlamp Assembly NOTE: Make sure the headlamp switch and ignition switch are in the OFF position. 1. To remove individual components, only carry out the following steps. Component Radiator grille opening cover Radiator sight shield Headlamp assembly 2. View 1 of 2. Remove the components in the order indicated in the following illustration and table. 3. View 2 of 2. Remove the components in the order indicated in the following illustration and table. 4. To install, reverse the removal procedure. Item 2: Radiator Grille Opening Cover Removal Note 1. Position the ambient air temperature sensor aside. Item 6: Standard Headlamp Disassembly Note 1. To remove individual components, only carry out the following steps. Component Low beam bulb High beam bulb Side marker module 2. Disassemble the components in the order indicated in the following illustration and table. Steps 1-2, 4-5 6-7, 9-10 11-14 3. To assemble, reverse the disassembly procedure. Items 5 and 10: Low and High Beam Bulb Removal Note WARNING: The headlamp bulb contains gas under pressure. The bulb may shatter if the glass envelope is scratched or if the bulb is dropped. Handle the bulb only by its base. Avoid touching the glass envelope. Failure to follow these instructions may result in personal injury. 1. The headlamp bulb should not be removed from the headlamp until just before a new bulb is installed. Removing the bulb for an extended period of time may affect headlamp bulb performance. Contaminants may enter the headlamp with the bulb removed from the leadlamp. Item 6: HID Headlamp Disassembly Note 1. To remove individual components, only carry out the following steps. Component HID ballast and bulb 1-2, 4-7, 9-11 High beam bulb Side marker module 2. Disassemble the components in the order indicated in the following illustration and table. Steps 12-13, 15-16 17-20

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1996 Lincoln Town Car Grille Opening Panel Removal and Installation

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Filed Under (Lincoln) by admin on 11-03-2011

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1. Remove front bumper cover (17D957). Refer to Section 01-19. 2. Remove headlamps (13008) and parking lamps (13200). Refer to Section 17-01. 3. Remove Radiator Grille (8200) as outlined. 4. Remove screws from both sides of radiator support (16138). 5. Remove screws from both sides of radiator grille opening panel (8190) to front fender (16005). 6. Remove nuts from hood latch support (16707). 7. Remove screws from both sides of radiator grille opening panel bracket (8B455). 8. Remove screws retaining both sides of radiator grille opening panel brace (8B057) to radiator grille opening panel. 9. NOTE: If replacing only radiator grille opening panel, transfer all necessary parts to new radiator grille opening panel. To install, reverse Removal procedure. Tighten screws to 5-8 Nm (45-71 lb-in). Grille Opening Panel—Town Car Crown Victoria, Grand Marquis Removal and Installation 1. Remove front bumper cover. Refer to Section 01-19. 2. Remove Radiator Grille as outlined. 3. Remove headlamps and parking lamps. Refer to Section 17-01. 4. Remove screws from both sides of radiator support. 5. Remove screws from both sides of radiator grille opening panel bracket to radiator grille opening panel.

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1996 Ford Mustang Bumper and Bumper Cover Front Removal and Installation

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Filed Under (Ford) by admin on 16-02-2011

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1. Drill out four license plate rivets (if required). 2. Remove fog lamps (15200) (if equipped). 3. Remove two nuts and two screws retaining front bumper (17757) to each front fender (16005). 4. Remove one screw (3 on Cobra) retaining front bumper cover (17D957) to each front fender splash shield (16102). 5. Remove three pushpins retaining front bumper cover to radiator support (16138). 6. Remove two upper blind rivets retaining front bumper cover to radiator grille opening panel reinforcement (8A284). Front Bumper Cover 7. Remove two rivets retaining front bumper cover support (17C947) to front bumper. Remove center pins from rivets using a drift punch. Remove the remainder of the rivets using a drill. Use care not to enlarge the retaining holes in the sheet metal. 8. Remove LH and RH headlamp bulbs (13007). Refer to Section 17-01. 9. Insert a thin screwdriver blade between the underside of the front bumper cover and the radiator grille opening panel reinforcement to release the front bumper cover locking tabs on both LH and RH sides, underneath the headlamp opening. Remove the front bumper cover while the lock tabs are lifted. Front Bumper Cover Removal 11. On each side of vehicle (convertible only), remove one bolt and one nut retaining front bumper vibration damper to front bumper. Front Bumper Vibration Damper—Convertible

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