1997 Ford Expedition Starter Motor REMOVAL AND INSTALLATION

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Filed Under (Ford) by admin on 03-04-2011

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Starter Motor Removal WARNING: WHEN PERFORMING MAINTENANCE ON THE STARTING SYSTEM BE AWARE THAT HEAVY GAUGE LEADS ARE CONNECTED DIRECTLY TO THE BATTERY. MAKE SURE PROTECTIVE CAPS ARE IN PLACE WHEN MAINTENANCE IS COMPLETE. WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN THE RH KICK PANEL AREA. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS WHICH MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS. 1. Disconnect the battery ground cable. 2. Raise and support the vehicle; refer to Section 100-02 . 3. Remove the starter motor solenoid terminal cover (11N087). 4. NOTE: The 4.6L engine is shown; the 5.4L engine is similar. Disconnect the starter motor electrical connections. 1. Remove the nuts. 2. Remove the battery cable. 3. Remove the starter solenoid wire. 5. NOTE: The 4.6L engine is shown; the 5.4L engine is similar. Remove the (A) starter motor ground cable nut and the (B) starter motor ground cable. 6. Remove the starter. 1. Remove the two bolts. 2. Remove the starter. Installation WARNING: WHEN PERFORMING MAINTENANCE ON THE STARTING SYSTEM BE AWARE THAT HEAVY GAUGE LEADS ARE CONNECTED DIRECTLY TO THE BATTERY. MAKE SURE PROTECTIVE CAPS ARE IN PLACE WHEN MAINTENANCE IS COMPLETE. 1. Install the starter motor. 1. Position the starter motor. 2. Install the two bolts. 2. NOTE: The 4.6L engine is shown; the 5.4L engine is similar. Connect the (A) starter motor ground cable and install the (B) starter motor ground cable nut. 3. NOTE: The 4.6L engine is shown; the 5.4L engine is similar. Connect the starter motor electrical connections. 1. Position the starter solenoid wire. 2. Position the battery cable. 3. Install the two nuts. 4. Install the starter motor solenoid terminal cover. 5. NOTE: If equipped with air suspension, reactivate the system by turning on the air suspension switch. Lower the vehicle. 6. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy. Connect the battery ground cable.

1999 Ford Explorer Transmission REMOVAL

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Filed Under (Ford) by admin on 04-03-2011

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NOTE: If the transmission is to be removed for a period of time, support the engine with a safety stand and a wood block. 1. Disconnect the battery ground cable. For additional information, refer to Section 414-01. 2. Place the selector lever in NEUTRAL position. 3. For vehicles equipped with a 4.0L SOHC engine, remove the fluid level indicator tube bolt from the heater hose bracket and remove the tube and indicator. 4. Raise and support the vehicle. For additional information, refer to Section 100-02. 5. If transmission disassembly is required; drain the transmission fluid. For additional information, refer to Fluid Pan, Gasket and Filter in this section. 6. Vehicles equipped with 4WD, remove the transfer case. For additional information, refer to Section 308-07B. 7. To maintain initial driveshaft balance, mark the driveshaft yoke and axle flange, so they can be installed in their original positions. 8. Remove the rear driveshaft. 1. Remove the four bolts. 2. Remove the driveshaft. 9. Remove the starter motor. For additional information, refer to Section 303-06. 10. NOTE: Mark the torque converter and the flexplate for correct alignment at reinstallation. Remove the four nuts. Rotate the flexplate to access all the nuts. 11. Disconnect the shift cable. 1. Disconnect the shift cable from the manual control lever. 2. Disconnect the shift cable from the bracket. 12. Remove the transmission wiring harness. 1. Disconnect the heated oxygen sensor (HO2S) connector. 2. Disconnect the transmission connector. 3. Disconnect the output shaft speed (OSS) sensor connector. 4. Disconnect the digital transmission range (TR) sensor connector. 13. Remove the three-way catalytic converter. For additional information, refer to Section 309-00. 14. CAUTION: Care should be taken not to damage the cooler lines. Hold the case fitting and remove the transmission cooler lines. 15. Remove the transmission nuts.

2002 Ford F-150 Transmission REMOVAL

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Filed Under (Ford) by admin on 12-02-2011

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All vehicles 1. Disconnect the battery ground cable. For additional information, refer to Section 414-01. 2. With the vehicle in NEUTRAL, position on a hoist. For additional information, refer to Section 100-02 4×4 vehicles 3. Remove the transfer case. For additional information, refer to Section 308-07A. 4. To maintain initial driveshaft balance, index-mark the front flange and pinion flange. ? Remove the four bolts and remove the front driveshaft. 4×2 vehicles 5. Remove the rear driveshaft. For additional information, refer to Section 205-01. All vehicles 6. NOTE: Drain the transmission fluid if the transmission is disassembled, or installation of a new transmission is necessary. Place a drain pan under the transmission fluid pan. 7. Drain the transmission fluid. Loosen the transmission fluid pan bolts and allow the fluid to drain. After the fluid has drained, remove the bolts. Remove the transmission fluid pan and transmission fluid pan gasket. 9. NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage. If not damaged, the gasket should be reused. Install the transmission fluid pan and gasket. 1. Position the transmission fluid pan gasket. 2. Position the transmission fluid pan. 10. Install the bolts. 11. Remove the starter motor solenoid terminal cover. 12. NOTE: The 4.6L engine is shown, the 4.2L and 5.4L engines are similar. Disconnect the starter motor electrical connectors. 4.2L engines 13. Remove the bolt, stud bolt and starter. 4.6L and 5.4L engines 14. Remove the starter motor. 1. Remove the stud bolt. 2. Remove the two bolts. 3. Remove the starter.

2001 Ford Escape Transaxle REMOVAL

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Filed Under (Ford) by admin on 11-02-2011

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1. Remove the battery and the battery tray. For additional information, refer to Section 414-01. 2. Disconnect the breather tube and mass air flow (MAF) sensor. 3. Remove the intake tube and air cleaner cover. 4. Remove the air cleaner assembly. 5. Disconnect the transmission range (TR) sensor. 6. Disconnect the HO2S sensor. 7. Disconnect the transaxle harness connector and remove the wire harness bracket nut. 8. Position the wire harness bracket out of the way. 9. Disconnect the vent hose from transmission filler tube bracket. 10. Unclip the wire harness. 11. Disconnect the shift cable. 12. Disconnect the wire harness from the shift cable bracket to gain access to the bracket bolts. 13. Remove the shift cable and bracket, and position out of the way. 14. Disconnect the starter motor harness connector. 15. Disconnect the ground wire. 16. Remove two starter bolts, and remove the starter motor.

2002 Ford escape Transaxle REMOVAL

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Filed Under (Ford) by admin on 08-02-2011

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1. Remove the battery and the battery tray. For additional information, refer to Section 414-01. 2. Disconnect the breather tube and mass air flow (MAF) sensor. 3. Remove the intake tube and air cleaner cover. 4. Remove the air cleaner assembly. 5. Disconnect the transmission range (TR) sensor. 6. Disconnect the HO2S sensor. 7. Disconnect the transaxle harness connector and remove the wire harness bracket nut. 8. Position the wire harness bracket out of the way. 9. Disconnect the vent hose from transmission filler tube bracket. 10. Unclip the wire harness. 11. Disconnect the shift cable. 12. Disconnect the wire harness from the shift cable bracket to gain access to the bracket bolts. 13. Remove the shift cable and bracket, and position out of the way. 14. Disconnect the starter motor harness connector. 15. Disconnect the ground wire. 16. Remove two starter bolts, and remove the starter motor. 17. Install the special tools. 18. Remove both electrical connectors from the upper intake to gain access to the engine lifting bracket.