2005 Suzuki Verona Intake Manifold Removal

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Filed Under (Suzuki) by admin on 23-10-2010

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1. Remove the fuel pump fuse. 2. Start the engine and repeat cranking until the remaining fuel in the fuel line is all consumed. 3. Disconnect the negative battery cable. 4. Drain the engine coolant. 5. Remove the engine beautification cover retaining nut and engine beautification cover. 6. Remove the air filter snorkel. 7. Remove the VIS vacuum tank. 8. Disconnect the fuel pressure regulator vacuum hose. 9. Disconnect the fuel line. 10. Remove the breather hose. 11. Remove the PCV vacuum hose. 12. Remove the air filter outlet hose. 13. 14. 15. 16. Remove the throttle body assembly. Disconnect the charcoal canister purge solenoid connector and hose. Disconnect the Oxygen Sensor(O2S) connector. Disconnect the Manifold Absolute Pressure(MAP) sensor connector 17. Disconnect the Crankshaft Position(CKP) sensor connector. 18. Disconnect the Exhaust Gas Recirculation(EGR) solenoid connector. 19. Disconnect the Camshaft Position(CMP) sensor connector.20. Remove the Intake Air Temperature(IAT) sensor. 21. Disconnect the ignition coil connector. 22. Remove the vacuum hose on the brake booster. 23. Remove the EGR pipe from the intake manifold. 24. Remove the engine coolant temperature sensor.

2004 Suzuki Verona Control Assembly Removal and Installation

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Filed Under (Suzuki) by admin on 17-09-2010

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Control Assembly Removal 1. Disconnect the negative battery cable. 2. Remove the audio system trim plate. Refer to Instrument Cluster Trim Panel Removal. 3. Remove the four controller retaining screws. 4. Pull out the controller to provide clearance for removal of the temperature control cable. 5. Disconnect the temperature control cable by gently prying the cable eyelet from the post on the controller. Unsnap the cable housing from the mechanical slide. Note the location of the cable and the housing for ease of installation. 6. Disconnect the electrical connectors. 7. Remove the vacuum hose connection block from the mode control switch. Control Assembly Installation 1. Connect the vacuum hose connection block to the mode control switch. 2. Press the cable end eyelet onto the post on the controller. 3. Attach the mechanical cable housing to its original control position.

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2005 Suzuki Verona Cylinder Head Cover Removal and Installation

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Filed Under (Suzuki) by admin on 20-05-2010

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Cylinder Head Cover Removal 1. Remove the fuel pump fuse. 2. Start the engine and repeat cranking until the remaining fuel in the fuel line is all consumed. 3. Disconnect the negative battery cable. 4. Drain the engine coolant. 5. Remove the intake manifold.
6. Remove the coolant reservoir. 7. Remove the front support bracket retaining bolt and the front support
bracket. 8. Remove the air filter housing. 9. Remove the rear support bracket retaining bolts and the rear support bracket.