Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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1. Remove the head lamp and turn signal lamp mounting bolts(3ea) and disconnect the wire connectors. Fig. 2: Removing Head Lamp And Turn Signal Lamp Mounting Bolts (3ea) 2. Remove the bumper cover upper mounting bolts and retainers. Fig. 3: Removing Bumper Cover Upper Mounting Bolts And Retainers 3. Remove the bumper cover lower mounting retainers. Fig. 4: Removing bumper cover lower mounting retainers 4. Remove the front bumper cover from the front bumper back beam. 5. Remove the front bumper back beam mounting nuts. Tightening torque: 9~14 Nm (90~140 kg.cm, 6.6~10 lb.ft) 6. Installation is the reverse of removal.

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Wheelbase Track – front/rear Tightening torque – steel wheels Tightening torque – alloy wheels Trackrod locknut/clamp Load positioning Fuel tank – percentage full Toe-in (N = negative, toe-out) Toe-in Toe-in Camber Camber Castor Castor Load positioning Fuel tank – percentage full Toe-in (N = negative, toe-out) Toe-in Toe-in Camber Camber Camber adjustment Castor Castor Castor adjustment KPI (SAI) KPI (SAI) Included angle Included angle Lock angles – max. inner Lock angles – max. inner Lock angles – max. outer Lock angles – max. outer Rear toe-in Rear toe-in Rear toe-in Rear toe-in adjustment Rear camber Rear camber Rear camber adjustment

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15°±1°after TDC Fuel Injection Pump Timing Test (DE-04.07) This test is divided into the following sections A. Static RIV Method B. Dynamic RIV Method A. Static REV Method Test Data RI-Test value (Indirect delivery begin) Tightening Torque RI-Test connection plug 30-35 Nm (22-25 ft lb) B. Dynamic RIV Method Test Data RI-Test value (Indirect delivery begin) Equipment Engine analyzer Bear DACE (Model 40-960); SUN EMT-1019/Master 3; SUN MCM-2110; SUN MEA -1500 MB

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REMOVAL 1. Raise and support the vehicle. 2. Remove wheel and tire assemblies. 3. Remove the brake drums. Refer to Brakes and Traction Control, for proper procedures. 4. Mark the propeller shaft and pinion yoke for installation alignment reference. 5. Remove the propeller shaft from the yoke. 6. Rotate the pinion gear three or four times. 7. Measure the amount of torque necessary to rotate the pinion gear with a (inch lbs.) dial-type torque wrench. Record the torque reading for installation reference. 8. Using Holder 6958 to hold the pinion yoke, remove the pinion nut and washer. 9. Use Remover C-452 and Wrench C-3281 to remove the pinion yoke. 10. Use a suitable pry tool or slide hammer mounted screw to remove the pinion gear seal. INSTALLATION 1. Apply a light coating of gear lubricant on the lip of pinion seal. Install seal with Installer C-3972-A and Handle C-4171. CAUTION: Do not exceed the minimum tightening torque when installing the pinion yoke at this point. Damage to the collapsible spacer or bearings may result. 3. Install the yoke washer and a new nut on the pinion gear and tighten the pinion nut until there is zero bearing end-play. 4. Tighten the nut to 271 Nm (200 ft. lbs.) . CAUTION: Never loosen pinion gear nut to decrease pinion gear bearing rotating torque and never exceed specified preload torque. If preload torque or rotating torque is exceeded a new collapsible spacer must be installed. The torque sequence will then have to be repeated.

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REMOVAL CAUTION: All spark plugs installed on an engine, must be of the same heat range. Spark plug CHAMPION: RC10YC4 NGK: BKR5E-11 (Alternate) NGK: BKR6E-11 (Alternate) RH SIDE 1. Disconnect the ground cable from battery. 2. Remove the resonator chamber. 3. Remove the spark plug cords by pulling boot, not the cord itself. 4. Remove the spark plugs with spark plug sockets. LH SIDE 1. Disconnect the around cable from battery. 2. Remove the two bolts which hold washer tank, and then disconnect the washer motor connector. 3. Disconnect the rear window glass washer hose from washer motor, then plug connection with a suitable cap. 4. Hang the washer tank away from working area. 5. Remove the spark plugs cord by pulling boot, not the cord itself. 6. Remove the spark plugs with spark plug sockets. INSTALLATION RH SIDE 1. Install in the reverse order of removal. Tightening torque (Spark plug): 21 No.m (2.1 kegs.m, 15.2 ft.lb) CAUTION: The above torque should be only applied to new spark plugs without oil on their threads. In case their threads are lubricated, the torque should be reduced by approx. 1/3 of the specified torque in order to avoid over-stressing. LH SIDE 1. Install in the reverse order of removal. Tightening torque (Spark plug): 21 No.m (2.1 kegs.m, 15.2 ft.lb) CAUTION: The above torque should be only applied to new spark plugs without oil on their threads. In case their threads are lubricated, the torque should be reduced by approx. 1/3 of the specified torque in order to avoid over-stressing.