Auto Repair Manual Free Download and ReviewsFree download ebook pdf files automotive manual

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Rear spoiler drilling procedure 1. Cut template ? along the dotted line using scissors. 2. Attach template ? to the trunk lid / liftgate using tape, aligning it with the line just before the trunk lid / liftgate curves. 3. Punch the trunk lid / liftgate through the center of the crosshairs on template ?. (2 locations on each side) CAUTION • Do not punch the trunk lid / liftgate hard, otherwise it may deform. 4. Remove template ? from the trunk lid / liftgate. 5. Drill out the punched points using a 3mm drill bit. 6. Enlarge 3mm holes to the following size using an appropriate drill bit. 3mm?9mm (2 locations) CAUTION • The drill bits are extremely sharp. Use care when handling the bits to prevent injuries. • When drilling, wrap the drill with adhesive tape to prevent damage to the vehicle. 7. Remove burrs completely from around the back of the holes using a round file. 8. Using IPA (Isopropyl alcohol) , remove grease from around the holes and apply touch-up paint for rust prevention. CAUTION • Completely remove particles from the trunk and cabin, otherwise the particles may rust the body or cause abnormal noise. Stay damper removal / installation WARNING • Removing the trunk lid / liftgate without supporting it can be dangerous. The trunk lid / liftgate may fall and injure you. Open the trunk lid / liftgate fully and support it before removing the stay damper. Always perform these procedures together with at least another person. 1. Using a flathead screwdriver, remove the stay damper bands (2 each side). 2. Remove the stay damper from the body and trunk lid / liftgate. 3. Install stay dampers (LH/RH) ? and ? of the accessory kit parts. NOTE • Remove and install the stay dampers one by one. • The figures are for the LH side. For RH side, perform the procedure in the same way as the LH side. • The removed stay dampers are not used for this accessory.

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SRS components are located in this area. Review the SRS component locations and the precautions and procedures before doing repairs or service. NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying components. Take care not to scratch the dashboard and related parts. 1. Remove the passenger’s undercover. 2. Open the glove box (A) and document tray (B). Remove the lid (C), then remove the screws (D) and bolt (E). 3. Close the glove box (A), then remove the bolts. 4. Remove the glove box (A). 1. Pull out the glove box, then remove the clips (B). 2. Remove the harness clip (C) and the ambient light bulb socket (D). 3. Disconnect the trunk lid opener main switch connector (E). 5. Install the box in the reverse order of removal, and note these items: Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones. Push the clips into place securely. Make sure the connector is plugged in properly, and the bulb socket is connected securely. Take care not to scratch the passenger’s front console cover.

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Automatic Convertible Top Operation E36 Convertible Opening and closing of the convertible is done from one rocker switch in the center console. With the ignition key in position 1 (KLR), press and hold the switch until the processes is completed. No road speed can be present when operating the top. The indicator lamp (shown with the arrow) lights up continuously during top operation. The lamp will flash after releasing the switch if the opening or closing process is not yet completed. NOTE: The trunk cannot be opened during convertible top operation, or when the top is in the mid-way position. This is to prevent damage to the top storage box lid and trunk lid. Convenience closing from drivers door lock Models with a fully automatic top allow convenience closing from the drivers door lock. Hold the key in the lock position with the doors closed. The top will stop moving immediately if the key is released. Emergency closing procedures Should the convertible top fail electrically in the top down position it can be raised until the top can be repaired. To release the top motor drives and begin raising the top, raise the left side of the rear seat. Find a lever with an orange strap. Pull on the strap until resistance is felt and two audible clunks are heard. Open the storage compartment lid (note: The lid should open easily, if resistance is felt pull on the release lever again until it is fully disengaged). Grab the convertible top and lift it out of the storage well. Lift the rear bow to the vertical position and close the storage lid. To lock the convertible top to the windshield frame remove the plastic cover from the center of the front convertible top frame. Insert the allen key from the tool kit into the top latch motor drive. Turn the key counter-clock wise until the front convertible frame is locked to the windshield frame. NOTE: Do not operate the vehicle with the top down and the storage lid motor disengaged as the storage lid is not locked and could open during driving. Z3 Roadster

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Replacing Trunk Lid Lock Unit, Switch or Motor (4-Door) ZZB1. Removing trunk lid lock unit (4-door) Remove lock unit, See below CA5. ZZB2. Installing trunk lid lock unit (4-door) Install lock unit by reverse procedure CA5. Lock Unit ZZB3. Removing Lock Unit Switch (4-door) Remove: lock unit. cable from the slot on the reverse. Switch up. connector and pull out wiring. Note position of wiring in switch. pins from the switch. switch with cable. ZZB4. Installing Lock Unit Switch (4-door) Install: switch and cable through hole. Note the position of the switch. Route cable to connector. pins in connector switch in mounting. cable in slot on reverse. cover. lock unit.. ZZB5. Removing Lock Unit Motor (4-door)

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2-door NOTE: Put on gloves to protect your hands. Use the appropriate tool from the KTC trim tool set to avoid damage when prying components. Take care not to bend or scratch the trim and panels. 1. Remove the trim as shown: To remove the door sill trim and B-pillar upper trim, remove the side trim panel as necessary. To remove the front side cap and opener lock cylinder, refer to trunk lid opener/fuel fill door opener replacement. 2. Install the pants in the reverse order of removal, and note these items: Replace any damaged clips. Apply liquid thread lock to the anchor bolts before installation. Before installing the anchor bolts, make sure there are no twists or kinks in the seat belts. Special Tools Required KTC trim tool set SOJATP2014 4-door