2000 Volkswagen New Beetle GL TIMING BELT Removal

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Filed Under (volkswagen) by admin on 04-05-2010

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1. Remove engine cover. Remove noise insulation pan from under engine compartment. 2. Remove air duct pipe between turbocharger and charge air cooler. See Fig. 1 . Air duct pipe is located along bottom right of cross member. Fig. 1: Identifying Air Duct Releasing Serpentine Drive Belt Tension (1 Of 2) Setting Crankshaft to TDC (Automatic Transmission) Setting Crankshaft to TDC (Manual Transmission) Fig. 6: Exploded View of Timing Belt & Components

1999 Volkswagen New Beetle GL MANUFACTURER’S SUGGESTED SCHEDULED MAINTENANCE

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Filed Under (volkswagen) by admin on 03-05-2010

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VOLKSWAGEN 2.0L 4-Cylinder – AEG, AVH, AZG, BDC & BEV Engines For 1998-00 model years, although the manufacturer does not recommend a specific scheduled maintenance interval, belt manufacturers suggest the belt be replaced at 60,000 mile intervals. For 2001-03 model years, the manufacturer recommends the belt be replaced at 105,000 mile intervals.
NOTE: For 2004, manufacturer does not provide a timing belt replacement interval. REMOVAL & INSTALLATION Locating Engine Identification Code (AEG) Locating Engine Identification Code (AVH, AZG, BDC & BEV) Locating TDC Mark on Transaxle

Volkswagen New Beetle Service Manual: 1998-2002

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Filed Under (volkswagen) by admin on 30-03-2010

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The Volkswagen New Beetle Service Manual: 1998.-.2002 1.8L turbo, 1.9L TDI diesel, 2.0L gasoline
Maintenance procedures: from routine oil changes to poly-ribbed belt replacement.
• Engine and cylinder head service, including timing belt and camshaft replacement.
• Component testing, removal and installation for engine lubrication, cooling, and exhaust systems.
• Turbocharger service, removal and installation, and intercooler components.
• Fuel supply system service, including fuel pump delivery volume test, electrical checks, EVAP system, as well as mechanical and electronic throttle control (E-gas).
• Fuel injection and ignition system component identification, electrical testing, technical data, and throttle valve control module adaptation using the factory scan tool.

• Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, drive axles, and transmission removal and installation.
• Repair information for ABS/EDL/ASR/ESP brake and stability systems.
• Suspension system service including struts, CV joints, stabilizer bar, rear wheel bearings, wheel alignment specifications and steering system.
• Interior and exterior body equipment: airbags, bumpers, front and rear body sections, doors, hood, lids, lights, instrument panel/dashboard, sunroof, seatbelts, seats, trim panels.
• Heating and air conditioning repair, including A/C electrical component replacement, compressor, fresh air blower, sensors, and vacuum hose layout.

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